How does shot peening prevent the fatigue cracks from
growing?
How does shot peening prevent the fatigue cracks from
growing?
Solutions
Expert Solution
Shot peening is a cold work process used to finish metal parts
to prevent fatigue and stress corrosion failures and prolong
product life for the part. In shot peening, small spherical shot
bombards the surface of the part to be finished. The shot acts like
a peen hammer, dimpling the surface and causing compression
stresses under the dimple. As the media continues to strike the
part, it forms multiple, overlapping dimples throughout the metal
surface being treated. The surface compression stress strengthens
the metal, ensuring that the finished part will resist fatigue
failures.
Shot peening is the most economical and effective method of
producing and making surface residual compressive stresses to
increase the product life of treated metal parts. Shot peening is
also used for work hardening to improve wear characteristics,
straightening distortions, surface texturing and for creating
aerodynamic curvatures for aerospace designs. The increased
strength of treated parts allows for lighter-weight parts that
exhibit high wear and fatigue resistance.
The propagation of fatigue cracks in various aircraft parts has
been the subject of extensive study in recent years. The
accompanying data consists of propagation lives (flight
hours/104) to reach a given crack size in fastener holes
intended for use in military aircraft.
0.720
0.864
0.868
0.901
0.926
0.943
0.970
1.008
1.040
1.043
1.081
1.128
1.132
1.157
1.228
1.359
(a) Compute and compare the...
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