Question

In: Mechanical Engineering

1. List and discuss the basic things you must do to a machine in the morning...

1. List and discuss the basic things you must do to a machine in the morning when you are

    about to start operating the machine and when you also close the day’s work.

2. Discuss ten (10) characteristics of a well –organised workshop

3. Discuss the strategies you will adopt to give the newly employed staff to be careful in the workshop.

Solutions

Expert Solution

Answer:

(1) Basic things to do in a machine in morning:

The machine operation is very critical as far as maintenence point of view is concerned,if not maintained properly, unnecessarility cost will be involved. So some points which has to be taken care in the morning are as given below:

  • Always ensure full ersonal protective equipments as gloves, shoes, eye protection etc
  • According to the level of machine frequency, ear protection to be used.
  • Always make sure that the guard is in position and in good condition, check and adjust all the safety devices
  • Make sure that the machine is properly grounded before starting the machine
  • Cross check that all the machine tools like wrenches and other loose prts are removed from the machine
  • Check the oil level if required
  • Ensure the proper function of all the emergency and normal switches
  • Inspect the wire
  • Ensure the lighting an dspace conditions
  • Ensure there is no water lying on the floor

Basic things to check before closing the machine:

  • Ensure all the safety valves and safety switch conditions
  • Ensure emergency warning system is in proper condition
  • Dont leave anything in between on the machine means all the operations to be completed and machine should be empty bfore closing of work
  • No extra material should be left near the machine and work place shpuld be cleared

(2) Characterstics of well organised workshop

  • Proper scheduling and material handling
  • Proper and specific work timings and proper follow up
  • A specific goal and to wrok for acheivemnet of that goal
  • Taking care of proper safety measures
  • Proper planning and execution
  • Well planned and proper manpower handleling
  • Clear objective follow up and completion
  • Employee friendly and thinking about well being of them
  • Proper maintenance
  • Proper cleaning and ensuring safetyat each step

(3) Things to take care in new workshop by newly employed staffs:

  • Employess should be informed about the safety of themselves and safety of others
  • Not to touch anything without any prior information in the workshop
  • Not to change anything in workshop without any prior information of the old employes
  • To follow all rules of the workshop
  • Adherence to the timings of the wrokshop
  • Taking care and ensuring all the working protocols before entering in to the workshop

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