In: Operations Management
Jill's Job Shop buys two parts (Tegdiws and Widgets) for use in its production system from two different suppliers. The parts are needed throughout the entire 52-week year. Tegdiws are used at a relatively constant rate and are ordered whenever the remaining quantity drops to the reorder level. Widgets are ordered from a supplier who stops by every five weeks. Data for both products are as follows:
ITEM | TEGDIW | WIDGET | ||||||
Annual demand | 14,000 | 9,000 | ||||||
Holding cost (% of item cost) | 20 | % | 15 | % | ||||
Setup or order cost | $ | 110.00 | $ | 15.00 | ||||
Lead time | 6 | weeks | 2 | weeks | ||||
Safety stock | 40 | units | 6 | units | ||||
Item cost | $ | 5 | $ | 4 | ||||
a. What is the reorder quantity and reorder point for Tegdiws? (Round your answers to the nearest whole number.)
Optimal reorder quantity | units | ||
Reorder point | units | ||
b. What is the inventory control system for Widgets? (Round your answer to the nearest whole number.)
Inventory control system for Widgets q = − I (Inventory on hand) |
Question: Jill's Job Shop buys two parts (Tegdiws and Widgets) for use in its production system from two different suppliers. The parts are needed throughout the entire 52-week year. Tegdiws are used at a relatively constant rate and are ordered whenever the remaining quantity drops to the reorder level. Widgets are ordered from a supplier who stops by every five weeks. Data for both products are as follows:
Answer:
a. What is the reorder quantity and reorder point for Tegdiws?
Given that:
Annual Demand (D) = 14000
Ordering Cost (S) = 110
Item Cost (C) = 5
Holding Cost (H) = 20% x 5 = 1
Now:
The Reorder Quantity (ROQ) is given by:
ROQ = Sqrt(2 x D x S /H)
Therefore:
ROQ = Sqrt(2 x 14000 x 110 / 1)
ROQ = Sqrt(3080000)
ROQ = 1754.99
ROQ = 1755 Units
Reorder Point (ROP) is given by:
ROP = d x Lt + SS
Given that:
Safety Stock (SS) = 40
Lead Time (Lt) = 6
Weekly Demand (d) = 14000 / 52 = 269.230769231 = 269.23
Therefore:
ROP = 269.23 x 6 + 40
ROP = 1655.38
ROP = 1655 Units
b. What is the inventory control system for Widgets?
In this problem, the inventory on hand describes the Fixed Time Period Model. Since on-hand inventory(I) is not given, we assume it to be zero.
Now:
q = d x (T + Lt) + SS - I
Here, wrt. Widget: T = 5; SS = 6; Lt = 2; d = 269.23
Therefore:
q = 269.23 x (5 + 2) + 6 - 0
q = 1891
or
Inventory control system for Widgets (q) = 1891 - I