In: Accounting
Mello Manufacturing Company is a diversified manufacturer that manufactures three products (Alpha, Beta, and Omega) in a continuous production process. Senior management has asked the controller to conduct an activity-based costing study. The controller identified the amount of factory overhead required by the critical activities of the organization as follows:
1 |
Activity |
Activity Cost Pool |
2 |
Production |
$242,089.00 |
3 |
Setup |
88,425.00 |
4 |
Material handling |
9,253.00 |
5 |
Inspection |
49,623.00 |
6 |
Product engineering |
167,990.00 |
7 |
Total |
$557,380.00 |
The activity bases identified for each activity are as follows:
Activity |
Activity Base |
Production | Machine hours |
Setup | Number of setups |
Material handling | Number of parts |
Inspection | Number of inspection hours |
Product engineering | Number of engineering hours |
The activity-base usage quantities and units produced for the three products were determined from corporate records and are as follows:
Machine | Number of | Number of | Number of | Number of | ||
Hours | Setups | Parts | Inspection Hours | Engineering Hours | Units | |
Alpha | 984 | 57 | 84 | 441 | 125 | 1,366 |
Beta | 847 | 126 | 158 | 284 | 191 | 991 |
Omega | 390 | 210 | 245 | 248 | 219 | 475 |
Total | 2,221 | 393 | 487 | 973 | 535 | 2,832 |
Each product requires 40 minutes per unit of machine time.
Required: | |||||||||
Complete the Activity Tables for Alpha, Beta and Omega.
|
-------------------------
Complete the Activity Table for Alpha.
|
Alpha | |||||
Activity | Activity- | ||||
Base | Activity | Activity | |||
Usage | X | Rate | = | Cost | |
Production | |||||
Setup | |||||
Material handling | |||||
Inspection | |||||
Product Engineering | |||||
Total activity cost | |||||
Number of units | |||||
Activity cost per unit |
Complete the Activity Table for Beta.
|
Beta | |||||
Activity | Activity- | ||||
Base | Activity | Activity | |||
Usage | X | Rate | = | Cost | |
Production | |||||
Setup | |||||
Material handling | |||||
Inspection | |||||
Product Engineering | |||||
Total activity cost | |||||
Number of units | |||||
Activity cost per unit |
Complete the Activity Table for Omega.
|
Omega | |||||
Activity | Activity- | ||||
Base | Activity | Activity | |||
Usage | X | Rate | = | Cost | |
Production | |||||
Setup | |||||
Material handling | |||||
Inspection | |||||
Product Engineering | |||||
Total activity cost | |||||
Number of units | |||||
Activity cost per unit |
3. Why aren’t the activity unit costs equal across all three products since they require the same machine time per unit?
The difference is due to product cost distortions.
The difference is because the products consume many activities in ratios different from the volume.
The difference is due to machine inefficiencies.
1.activity rate= Total overhead/Total activity | |||||
Activity | Activity Cost Pool | Total Activity | Activity Rate | ||
2 | Production | $242,089.00 | 2,221 | $109.00 | |
3 | Setup | 88,425.00 | 393 | $225.00 | |
4 | Material handling | 9,253.00 | 487 | $19.00 | |
5 | Inspection | 49,623.00 | 973 | $51.00 | |
6 | Product engineering | 167,990.00 | 535 | $314.00 | |
7 | Total | $557,380.00 | |||
2. Alpha | |||||
Alpha | |||||
Activity | Activity- | ||||
Base | Activity | Activity | |||
Usage | X | Rate | = | Cost | |
Production | 984 | $109.00 | $107,256.00 | ||
Setup | 57 | $225.00 | $12,825.00 | ||
Material handling | 84 | $19.00 | $1,596.00 | ||
Inspection | 441 | $51.00 | $22,491.00 | ||
Product Engineering | 125 | $314.00 | $39,250.00 | ||
Total activity cost | $183,418.00 | ||||
Number of units | 1,366 | ||||
Activity cost per unit | $134.27 | ||||
Beta | |||||
Beta | |||||
Activity | Activity- | ||||
Base | Activity | Activity | |||
Usage | X | Rate | = | Cost | |
Production | 847 | $109.00 | $92,323.00 | ||
Setup | 126 | $225.00 | $28,350.00 | ||
Material handling | 158 | $19.00 | $3,002.00 | ||
Inspection | 284 | $51.00 | $14,484.00 | ||
Product Engineering | 191 | $314.00 | $59,974.00 | ||
Total activity cost | $198,133.00 | ||||
Number of units | 991 | ||||
Activity cost per unit | $199.93 | ||||
Omega | |||||
Omega | |||||
Activity | Activity- | ||||
Base | Activity | Activity | |||
Usage | X | Rate | = | Cost | |
Production | 390 | $109.00 | $42,510.00 | ||
Setup | 210 | $225.00 | $47,250.00 | ||
Material handling | 245 | $19.00 | $4,655.00 | ||
Inspection | 248 | $51.00 | $12,648.00 | ||
Product Engineering | 219 | $314.00 | $68,766.00 | ||
Total activity cost | $175,829.00 | ||||
Number of units | 475 | ||||
Activity cost per unit | $370.17 |
3.
The difference is because the products consume many activities in ratios different from the volume.