In: Operations Management
Thomas Kratzer is the purchasing manager for the headquarters of a large insurance company chain with a central inventory operation. Thomas's fastest-moving inventory item has a demand of 5 ,900 units per year. The cost of each unit is $101 and the inventory carrying cost is $8 per unit per year. The average ordering cost is $29 per order. It takes about 5 days for an order to arrive, and the demand for 1 week is 118 units. (This is a corporate operation, and there are 250 working days per year).
a) What is the EOQ?____units (round your response to two decimal places).
b) What is the average inventory if the EOQ is used?____units (round your response to two decimal places).
c) What is the optimal number of orders per year?____orders (round your response to two decimal places).
d) What is the optimal number of days in between any two orders?____days (round your response to two decimal places).
e) What is the annual cost of ordering and holding inventory?____per year (round your response to two decimal places).
f) What is the total annual inventory cost, including the cost of the 6,100 units?____per year (round your response to two decimal places).
Annual demand (D) = 5900 units
Carrying cost (H) = $8
Ordering cost (S) = $29
Number of days per year = 250
Average daily demand (d) = D/Number of days per year = 5900/250 = 23.6 units
a) Economic order quantity (EOQ) = √(2DS/H)
= √[(2 × 5900 × 29) / 8]
= √(342200/8)
= √42775
= 206.82 units
b) Average inventory = EOQ/2 = 206.82/2 = 103.41 units
C) Number of orders per year = D/EOQ = 5900/206.82 = 28.53
D) Optimal number of days between order = (EOQ/D) Number of days per year = (206.82/5900) 250 = 8.76 days
E) Annual ordering cost = (D/EOQ) S =(5900/206.82) 29 = $827.29
Annual holding cost = (EOQ/2) H = (206.82/2) 8 = 827.28
F) with a per unit cost of $101, purchase cost of 5900 units = $101 × 5900 = $595900
Total annual inventory cost = Annual ordering cost + Annual holding cost + purchase cost
= $827.29 + $827.28 + $595900
= $597554.57