In: Operations Management
Thomas Kratzer is the purchasing manager for the headquarters of a large insurance company chain with a central inventory operation. Thomas's fastest-moving inventory item has a demand of 5, 950 units per year. The cost of each unit is $99, and the inventory carrying cost is $9 per unit per year. The average ordering cost is $31 per order. It takes about 5 days for an order to arrive, and the demand for 1 week is 119 units. (This is a corporate operation, and there are 250 working days per year).
a) What is the EOQ? Q = _____ (round your response to two decimal places).
b) What is the average inventory if the EOQ is used? Average Inventory = _____ (round your response to two decimal places).
c) What is the optimal number of orders per year? Optimal Number of Orders = _____ (round your response to two decimal places).
d) What is the optimal number of days in between any two orders? Number of Days Between Two Subsequent Orders = _____ (round your response to two decimal places).
e) What is the annual cost of ordering and holding inventory? Order Cost = ____ (round your response to two decimal places).
Solution:
(a) Economic Order Quantity (EOQ):
EOQ = SQRT [(2 x D x Co) / Cc]
where,
D = Annual demand
Co = Ordering cost
Cc = Inventory carrying cost
Putting the given values in the above formula,
EOQ = SQRT [(2 x 5,950 x $31) / $9]
EOQ = 202.46
Economic order quantity (EOQ) = 202.46 units
(b) Average inventory:
Average inventory = EOQ / 2
Average inventory = 202.46 / 2
Average inventory = 101.23 units
(c) Number of orders:
Number of orders = (Annual demand / EOQ)
Number of orders = (5,950 / 202.46)
Number of orders = 29.39 orders per year
(d) Number of days between two orders:
Number of days between two orders = (EOQ / Annual demand) x Number of working days per year
Number of days between two orders = (202.46 / 5,950) x 250
Number of days between two orders = 8.51 days
(e) Annual cost of ordering and holding inventory:
Annual cost of ordering = (Annual demand / EOQ) x Ordering cost
Annual cost of ordering = (5,950 / 202.46) x $31
Annual cost of ordering = $911.04
Annual holding cost = (EOQ / 2) x Holding cost
Annual holding cost = (202.46 / 2) x $9
Annual holding cost = $911.07
Total cost = Annual cost of ordering + Annual holding cost
Total cost = $911.04 + $911.07
Total cost = $1,822.11