Question

One unit of A is made of two units of B, three units of C, and two units of D. B is composed of one unit of E and two units of F. C is made of two units of F and one unit of D. E is made of two units of D. Items A, C, D, and F have one-week lead times; B and E have lead times of two weeks. Lot-for-lot (L4L) lot sizing is used for Items A, B, C, and D; lots of size 60 and 200 are used for Items E and F, respectively. Item C has an on-hand (beginning) inventory of 10; D has an on-hand inventory of 50; all other items have zero beginning inventory. We are scheduled to receive 20 units of Item E in Week 2; there are no other scheduled receipts.

If 20 units of A are required in Week 8, use the low-level-coded bill-of-materials to find the necessary planned order releases for all components. (Leave no cells blank - be certain to enter "0" wherever required.)

Answer 1

A LT 1 Q = L4L		On Hand	1	2	3	4	5	6	7	8
Gross Requirement		0	0	0	0	0	0	0	20
Scheduled Receipts		0	0	0	0	0	0	0	0
Projected on Hand	0	0	0	0	0	0	0	0	0
Net Requirements		0	0	0	0	0	0	0	20
Planned Order Receipts		0	0	0	0	0	0	0	20
Planned Order Releases		0	0	0	0	0	0	20	0
B LT 2 Q = L4L	Gross Requirement		0	0	0	0	0	0	40	0
Scheduled Receipts		0	0	0	0	0	0	0	0
Projected on Hand	0	0	0	0	0	0	0	0	0
Net Requirements		0	0	0	0	0	0	40	0
Planned Order Receipts		0	0	0	0	0	0	40	0
Planned Order Releases		0	0	0	0	40	0	0	0
C LT 1 Q = L4L	Gross Requirement		0	0	0	0	0	0	60	0
Scheduled Receipts		0	0	0	0	0	0	0	0
Projected on Hand	10	10	10	10	10	10	10	0	0
Net Requirements		0	0	0	0	0	0	50	0
Planned Order Receipts		0	0	0	0	0	0	50	0
Planned Order Releases		0	0	0	0	0	50	0	0
E LT 2 Q = 60	Gross Requirement		0	0	0	0	40	0	0	0
Scheduled Receipts		0	20	0	0	0	0	0	0
Projected on Hand	0	0	20	20	20	40	40	40	40
Net Requirements		0	0	0	0	20	0	0	0
Planned Order Receipts		0	0	0	0	60	0	0	0
Planned Order Releases		0	0	60	0	0	0	0	0
F LT 1 Q = 200	Gross Requirement		0	0	0	0	80	100	0	0
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