In: Operations Management
Thomas Kratzer is the purchasing manager for the headquarters of a large insurance company chain with a central inventory operation. Thomas's fastest-moving inventory item has a demand of 5 comma 850 units per year. The cost of each unit is $99, and the inventory carrying cost is $9 per unit per year. The average ordering cost is $29 per order. It takes about 5 days for an order to arrive, and the demand for 1 week is 117 units. (This is a corporate operation, and there are 250 working days per year). a) What is the EOQ? (round your response to two decimal places). b) What is the average inventory if the EOQ is used? (round your response to two decimal places). c) What is the optimal number of orders per year? (round your response to two decimal places). d) What is the optimal number of days in between any two orders? (round your response to two decimal places). e) What is the annual cost of ordering and holding inventory? (round your response to two decimal places). f) What is the total annual inventory cost, including the cost of the 5 comma 900 units? (round your response to two decimal places).
Given: Annual Demand = D = 5,850 units
Cost of each unit = P = $99
Inventory carrying cost = H = $9 per unit per year
Ordering cost = S = $29
Weekly Demand = d = 117 units
Lead Time = LT = 5 days = 1 week
No. of Operating days = OD = 250 days
a) Economic Order Quantity = EOQ =
=
= 194.17 units
b) Average Inventory =
= EOQ / 2 = 194.17 / 2 = 97.09 units
c) Optimal No. of orders per year = N = D / EOQ = 5850 / 194.17 = 30.13 orders
d) Optimal number of days in between any two orders = OD / N = 250 / 30.13 = 8.30 days
e) The annual cost of ordering and holding inventory = Ordering
cost + Holding cost = N * S +
* H = 30.13 * 29 + 97.09 * 9 = 873.77 + 873.81 = $1,747.58
f) Total annual inventory cost, including the cost of the 5,850 units = Annual cost of ordering and holding inventory + D * P = 1747.58 + 5850 * 99 = $580,897.58
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