In: Accounting
Woodland Industries manufactures and sells custom-made windows. Its job costing system was designed using an activity-based costing approach. Direct materials and direct labor costs are accumulated separately, along with information concerning three manufacturing overhead cost drivers (activities). Assume that the direct labor rate is $19 per hour and that there were no beginning inventories. The following information was available for 2016, based on an expected production level of 53,800 units for the year, which will require 215,000 direct labor hours:
Activity Cost Driver | Budgeted Costs for 2016 | Cost Driver Used as Allocation Base | Cost Allocation Rate | |||||||
Materials handling | $ | 47,300 | Number of parts used | $ | 0.22 | per part | ||||
Cutting and lathe work | 2,919,700 | Number of parts used | 13.58 | per part | ||||||
Assembly and inspection | 3,397,000 | Direct labor hours | 15.80 | per hour | ||||||
The following production, costs, and activities occurred during
the month of July:
Units Produced | Direct Materials Costs | Number of Parts Used | Direct Labor Hours |
3,470 | $117,200 | -13 | 13,300 |
Required:
a. Calculate the total manufacturing costs and the cost per unit of the windows produced during the month of July (using the activity-based costing approach). (Round "Cost per unit produced" to 2 decimal places.)
b. Assume instead that Woodland Industries applies manufacturing overhead on a direct labor hours basis (rather than using the activity-based costing system previously described). Calculate the total manufacturing cost and the cost per unit of the windows produced during the month of July. (Hint: You will need to calculate the predetermined overhead application rate using the total budgeted overhead costs for 2016.) (Round "Cost per unit produced" to 2 decimal places.)
c. Which approach do you think provides better information for manufacturing managers?
Activity based costing | |
Direct labor hours basis |
Assuming that the activities responsible for the production of coffee tables have all been identified and that their cost allocation rates have been accurately estimated, ABC should give a better idea than traditional accounting methods of the month-to-month manufacturing costs of a given product. The trouble with traditional overhead allocation is that not only might the output of a product fluctuate drastically, but the costs of the activities may also change over the course of a year. Instead of using an average activity cost or an annualized estimate, ABC lets us compute the total production cost according to the current costs of the activities that go into manufacturing a given product.