Question

In: Operations Management

A sub assembly manufacturer builds four different types of assemblies at three of its locations. The...

A sub assembly manufacturer builds four different types of assemblies at three of its locations. The location-assembly build combination may be assumed to be a transportation problem.

The time required to build one assembly, regardless of the type of the assembly at each of the locations are: Location 1 - 23 minutes, Location 2 - 17 minutes, and Location 3 - 17 minutes. The costs per assembly at each location is shown in the table below. Location 3 - Assembly 4 is not a possible combination.

Assembly 1

Assembly 2

Assembly 3

Assembly 4

Location 1

$50

$30

$25

$20

Location 2

$40

$40

$30

$30

Location 3

$45

$30

$25

Each week, 100 of each assembly must be produced. Each location as a 71 hour work week.

What is the minimal cost solution and how much of each assembly does each location create?

Please use Lingo and show code as sets and data.

Solutions

Expert Solution

Formulation:

Min 50 x11 + 30 x22 + 25 x23 + 20 x24 + 40 x21 + 40 x22 + 30 x23 + 30 x24 + 45 x31 + 30 x32 + 25 x33 + 99 x34

Subject to,

x11 + x12 + x13 + x14 <= 71*60/23 i.e 185.2174 which will be rounded down to 185
x21 + x22 + x23 + x24 <= 71*60/17 i.e 250.5882 which will be rounded down to 250
x31 + x32 + x33 + x34 <= 71*60/17 i.e 250.5882 which will be rounded down to 250

x11 + x21 + x31 = 100
x12 + x22 + x32 = 100
x13 + x23 + x33 = 100
x14 + x24 + x34 = 100

xjk >= 0

--------------------------------------------------

LINGO Code:

MODEL:
SETS:
LOCATION : CAPACITY;
ASSEMBLY : DEMAND;   
LINK( LOCATION, ASSEMBLY): COST, VOLUME;
ENDSETS
! The objective;
MIN = @SUM( LINK( I, J):
COST( I, J) * VOLUME( I, J));

! The capacity constraints;
@FOR( LOCATION( I):
@SUM( LINK( I, J): VOLUME( I, J)) <=
CAPACITY( I));

! The demand constraints;
@FOR( ASSEMBLY( J):
@SUM( LINK( I, J): VOLUME( I, J)) = DEMAND( J));

! data;
DATA:
LOCATION = L1 L2 L3;
CAPACITY = 185 250 250;
ASSEMBLY = A1 A2 A3 A4;
DEMAND = 100 100 100 100;
COST = 50 30 25 20
40 40 30 30
45 30 25 99;

ENDDATA
END

------------------------------------

Solution:


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