In: Accounting
ALPHA Company makes three types of sunglasses: Nerds, Stars, and Fashions. ALPHA Company presently allocates overhead to products using a rate based on direct labor-hours. A consultant recommended that ALPHA switch to activity-based costing. Management decided to give ABC a try and identified the following activities, cost drivers, and costs for a typical year for each activity center. Use this information to compute the overhead rates for each cost driver.
|
Activity |
Recommended cost driver |
Costs |
Cost driver units |
|
Production setup |
Production runs |
$ 30,000 |
100 |
|
Order processing |
Orders |
50,000 |
200 |
|
Materials handling |
Pounds of materials used |
20,000 |
8,000 |
|
Equipment depreciation and maintenance |
Machine-hours |
60,000 |
10,000 |
|
Quality management |
Inspections |
50,000 |
40 |
|
Packing and shipping |
Units shipped |
40,000 |
20,000 |
|
Total overhead |
$250,000 |
In addition, there are 2,500 direct labor-hours in a typical year.
Assume the following activities occurred in February of 2011:
|
Nerds |
Stars |
Fashions |
|
|
Units produced |
1,000 |
500 |
400 |
|
Direct materials costs |
$4,000 |
$2,500 |
$2,000 |
|
Direct labor-hours |
100 |
100 |
89 |
|
Orders |
8 |
8 |
4 |
|
Production runs |
2 |
4 |
8 |
|
Pounds of material |
400 |
200 |
200 |
|
Machine-hours |
500 |
300 |
300 |
|
Inspections |
2 |
2 |
2 |
|
Units shipped |
1,000 |
500 |
300 |
Direct labor costs are $15 per hour.
Requirement:
1. Calculate the activity cost rates for (each activity center.
2. Cost out the three products using an activity-based costing system.
Note : the Answers should be computerized Please
Ans 2: Calculation of Activity cost rate for each activity:
| ACTIVITY | RECOMMENDED COST DRVER | COST | COST DRIVER UNITS | ACTIVITY COST RATE |
| PRODUCTION SETUP | PRODUCTION RUN | 30000 $ | 100 | 300$ PER PRODUCTION RUN |
| ORDER PROCESSING | ORDERS | 50000$ | 200 | 250$ PER ORDER |
| MATERIAL HANDLING | POUNDS OF MATERIAL USED | 20000$ | 8000 | 2.5$ PER POUND OF MATERIAL USED |
|
Equipment depreciation and maintenance |
MACHINE HOURS | 60000$ | 10000 | 6$ PER MACHINE HOUR |
| QUALITY MANAGEMENT | INSPECTIONS | 50000$ | 40 | 1250$ PER INSPECTION |
| PACKING AND SHIPPING | UNIT SHIPPED | 40000$ | 20000 | 2$ PER SHIPMENT |
EXPLANATION: ACTIVITY COST RATE IS CALCULATED USING THIS FORMULA
=COST/COST DRIVER UNITS
3.CALCULATION OF COST OF THREE PRODUCTS USING ABC ANALYSIS METHOD:
| PARTICULARS | NERDS | STARS | FASHION |
| UNITS PRODUCED | 1000 | 500 | 400 |
| DIRECT MATERIAL COST | 4000$ | 2500$ | 2000$ |
|
DIRECT LABOUR COST (DIRECT LABOUR HOUR*DIRECT LABOUR HOUR RATE PER HOUR) |
1500$ (100HR*15$) |
1500$ (100HR*15$) |
1335$ (89HR*15$) |
|
ORDER PROCESSING COST (NO OF ORDER*PER ORDER COST) |
2000$ (8ORDER*250$) |
2000$ (8ORDER*250$) |
1000$ (4ORDER*250$) |
|
PRODUCTION SETUP COST (NO OF PRODUCTION RUN*COST PER PRODUCTION RUN) |
600$ (2RUN*300$) |
1200$ (4RUN*300$) |
2400$ |
|
MATERIAL HANDLING COST ( POUND OF MATERIAL*COST PER POUND OF MATERIAL) |
1000$ (400 POUND*2.5$ PER POUND) |
500$ (200POUND*2.5$PER POUND) |
500$ (200 POUND * 2.5$ PER POUND) |
|
EQUIPMENT DEPRICIATION AND MAINTENANCE COST (MACHINE HOUR* COST PER HOUR) |
3000$ (500 MACHINE HOUR* ^$ PER MACHINE HOUR) |
1800$ (300 MACHINE HOUR* ^$ PER MACHINE HOUR) |
1800$ (300 MACHINE HOUR* ^$ PER MACHINE HOUR) |
|
QUALITY MANAGEMENT COST (NO. OF INSPECTION * COST PER INSPECTION) |
2500$ (2 INSPECTION * 1250$ PER INSPECTION) |
2500$ (2 INSPECTION * 1250$ PER INSPECTION) |
2500$ (2 INSPECTION * 1250$ PER INSPECTION) |
|
PACKING AND SHIPPING COST (UNITS SHIPPED*COST PER UNIT SHIPPED) |
2000$ (1000 UNITS SHIPPED * 2$ PER UNIT SHIPPED) |
1000$ (500 UNITS SHIPPED * 2$ PER UNIT SHIPPED) |
600$ (300 UNITS SHIPPED * 2$ PER UNIT SHIPPED) |
| TOTAL COST | 16600 $ | 13000 $ | 12135 $ |