In: Accounting
ALPHA Company makes three types of sunglasses: Nerds, Stars, and Fashions. ALPHA Company presently allocates overhead to products using a rate based on direct labor-hours. A consultant recommended that ALPHA switch to activity-based costing. Management decided to give ABC a try and identified the following activities, cost drivers, and costs for a typical year for each activity center. Use this information to compute the overhead rates for each cost driver.
| 
 Activity  | 
 Recommended cost driver  | 
 Costs  | 
 Cost driver units  | 
| 
 Production setup  | 
 Production runs  | 
 $ 30,000  | 
 100  | 
| 
 Order processing  | 
 Orders  | 
 50,000  | 
 200  | 
| 
 Materials handling  | 
 Pounds of materials used  | 
 20,000  | 
 8,000  | 
| 
 Equipment depreciation and maintenance  | 
 Machine-hours  | 
 60,000  | 
 10,000  | 
| 
 Quality management  | 
 Inspections  | 
 50,000  | 
 40  | 
| 
 Packing and shipping  | 
 Units shipped  | 
 40,000  | 
 20,000  | 
| 
 Total overhead  | 
 $250,000  | 
In addition, there are 2,500 direct labor-hours in a typical year.
Assume the following activities occurred in February of 2011:
| 
 Nerds  | 
 Stars  | 
 Fashions  | 
|
| 
 Units produced  | 
 1,000  | 
 500  | 
 400  | 
| 
 Direct materials costs  | 
 $4,000  | 
 $2,500  | 
 $2,000  | 
| 
 Direct labor-hours  | 
 100  | 
 100  | 
 89  | 
| 
 Orders  | 
 8  | 
 8  | 
 4  | 
| 
 Production runs  | 
 2  | 
 4  | 
 8  | 
| 
 Pounds of material  | 
 400  | 
 200  | 
 200  | 
| 
 Machine-hours  | 
 500  | 
 300  | 
 300  | 
| 
 Inspections  | 
 2  | 
 2  | 
 2  | 
| 
 Units shipped  | 
 1,000  | 
 500  | 
 300  | 
Direct labor costs are $15 per hour.
Requirement:
1. Calculate the activity cost rates for (each activity center.
2. Cost out the three products using an activity-based costing system.
Note : the Answers should be computerized Please
Ans 2: Calculation of Activity cost rate for each activity:
| ACTIVITY | RECOMMENDED COST DRVER | COST | COST DRIVER UNITS | ACTIVITY COST RATE | 
| PRODUCTION SETUP | PRODUCTION RUN | 30000 $ | 100 | 300$ PER PRODUCTION RUN | 
| ORDER PROCESSING | ORDERS | 50000$ | 200 | 250$ PER ORDER | 
| MATERIAL HANDLING | POUNDS OF MATERIAL USED | 20000$ | 8000 | 2.5$ PER POUND OF MATERIAL USED | 
| 
 Equipment depreciation and maintenance  | 
MACHINE HOURS | 60000$ | 10000 | 6$ PER MACHINE HOUR | 
| QUALITY MANAGEMENT | INSPECTIONS | 50000$ | 40 | 1250$ PER INSPECTION | 
| PACKING AND SHIPPING | UNIT SHIPPED | 40000$ | 20000 | 2$ PER SHIPMENT | 
EXPLANATION: ACTIVITY COST RATE IS CALCULATED USING THIS FORMULA
=COST/COST DRIVER UNITS
3.CALCULATION OF COST OF THREE PRODUCTS USING ABC ANALYSIS METHOD:
| PARTICULARS | NERDS | STARS | FASHION | 
| UNITS PRODUCED | 1000 | 500 | 400 | 
| DIRECT MATERIAL COST | 4000$ | 2500$ | 2000$ | 
| 
 DIRECT LABOUR COST (DIRECT LABOUR HOUR*DIRECT LABOUR HOUR RATE PER HOUR)  | 
 1500$ (100HR*15$)  | 
 1500$ (100HR*15$)  | 
 1335$ (89HR*15$)  | 
| 
 ORDER PROCESSING COST (NO OF ORDER*PER ORDER COST)  | 
 2000$ (8ORDER*250$)  | 
 2000$ (8ORDER*250$)  | 
 1000$ (4ORDER*250$)  | 
| 
 PRODUCTION SETUP COST (NO OF PRODUCTION RUN*COST PER PRODUCTION RUN)  | 
 600$ (2RUN*300$)  | 
 1200$ (4RUN*300$)  | 
 2400$  | 
| 
 MATERIAL HANDLING COST ( POUND OF MATERIAL*COST PER POUND OF MATERIAL)  | 
 1000$ (400 POUND*2.5$ PER POUND)  | 
 500$ (200POUND*2.5$PER POUND)  | 
 500$ (200 POUND * 2.5$ PER POUND)  | 
| 
 EQUIPMENT DEPRICIATION AND MAINTENANCE COST (MACHINE HOUR* COST PER HOUR)  | 
 3000$ (500 MACHINE HOUR* ^$ PER MACHINE HOUR)  | 
 1800$ (300 MACHINE HOUR* ^$ PER MACHINE HOUR)  | 
 1800$ (300 MACHINE HOUR* ^$ PER MACHINE HOUR)  | 
| 
 QUALITY MANAGEMENT COST (NO. OF INSPECTION * COST PER INSPECTION)  | 
 2500$ (2 INSPECTION * 1250$ PER INSPECTION)  | 
 2500$ (2 INSPECTION * 1250$ PER INSPECTION)  | 
 2500$ (2 INSPECTION * 1250$ PER INSPECTION)  | 
| 
 PACKING AND SHIPPING COST (UNITS SHIPPED*COST PER UNIT SHIPPED)  | 
 2000$ (1000 UNITS SHIPPED * 2$ PER UNIT SHIPPED)  | 
 1000$ (500 UNITS SHIPPED * 2$ PER UNIT SHIPPED)  | 
 600$ (300 UNITS SHIPPED * 2$ PER UNIT SHIPPED)  | 
| TOTAL COST | 16600 $ | 13000 $ | 12135 $ |