In: Accounting
World Gourmet Coffee Company (WGCC) is a distributor and
processor of different blends of coffee. The company buys coffee
beans from around the world and roasts, blends, and packages them
for resale. WGCC currently has 15 different coffees that it offers
to gourmet shops in one-pound bags. The major cost is raw
materials; however, there is a substantial amount of manufacturing
overhead in the predominantly automated roasting and packing
process. The company uses relatively little direct labor.
Some of the coffees are very popular and sell in large volumes,
while a few of the newer blends have very low volumes. WGCC prices
its coffee at full product cost, including allocated overhead, plus
a markup of 25 percent. If prices for certain coffees are
significantly higher than market, adjustments are made. The company
competes primarily on the quality of its products, but customers
are price-conscious as well.
Data for the 20x1 budget include manufacturing overhead of
$22,560,960, which has been allocated on the basis of each
product’s direct-labor cost. The budgeted direct-labor cost for
20x1 totals $2,256,096. Based on the sales budget and raw-material
budget, purchases and use of raw materials (mostly coffee beans)
will total $7,600,000.
The expected prime costs for one-pound bags of two of the company’s
products are as follows:
Kona | Malaysian | |||||
Direct material | $ | 3.10 | $ | 4.10 | ||
Direct labor | 0.40 | 0.40 | ||||
WGCC’s controller believes the traditional product-costing system
may be providing misleading cost information. She has developed an
analysis of the 20x1 budgeted manufacturing-overhead costs shown in
the following chart.
Activity | Cost Driver | Budgeted Activity |
Budgeted Cost |
|||||
Purchasing | Purchase orders | 2,766 | $ | 3,761,760 | ||||
Material handling | Setups | 4,320 | 4,622,400 | |||||
Quality control | Batches | 1,800 | 1,044,000 | |||||
Roasting | Roasting hours | 210,200 | 7,987,600 | |||||
Blending | Blending hours | 74,400 | 2,827,200 | |||||
Packaging | Packaging hours | 61,000 | 2,318,000 | |||||
Total manufacturing-overhead cost | $ | 22,560,960 | ||||||
Data regarding the 20x1 production of Kona and Malaysian coffee are
shown in the following table. There will be no raw-material
inventory for either of these coffees at the beginning of the
year.
Kona | Malaysian | ||||
Budgeted sales | 5,600 | lb. | 118,000 | lb. | |
Batch size | 1,400 | lb. | 23,600 | lb. | |
Setups | 3 | per batch | 3 | per batch | |
Purchase order size | 1,400 | lb. | 59,000 | lb. | |
Roasting time | 1 | hr. per 100 lb. | 1 | hr. per 100 lb. | |
Blending time | 0.5 | hr. per 100 lb. | 0.5 | hr. per 100 lb. | |
Packaging time | 0.1 | hr. per 100 lb. | 0.1 | hr. per 100 lb. | |
Develop a new product cost, using an activity-based costing approach, for one pound of Kona coffee and one pound of Malaysian coffee. (Round your intermediate calculations and final answers to 2 decimal places.)
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