In: Accounting
Quality Cost Report
Evans Company had total sales of $3,000,000 for fiscal 2015. The costs of quality-related activities are given below.
| Returns/allowances | $180,000 | 
| Design changes | 195,000 | 
| Prototype inspection | 6,000 | 
| Downtime | 135,000 | 
| Quality circles | 12,000 | 
| Packaging inspection | 6,000 | 
| Field testing | 15,000 | 
| Complaint adjustment | 135,000 | 
Required:
 1. Prepare a quality cost report, classifying costs by category and expressing each category as a percentage of sales. Round percentages to one decimal place, when rounding is required. For example, 5.78% would be entered as "5.8". 
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| Quality Costs | Total | Percentage of sales | |
| Preventive Costs | |||
| Prototype inspection | $ 6,000 | ||
| Quality circles | $ 12,000 | $ 18,000 | 0.6% | 
| Appraisal costs | |||
| Packaging inspection | $ 6,000 | ||
| Field testing | $ 15,000 | $ 21,000 | 0.7% | 
| External failure Costs | |||
| Returns/allowances | $ 180,000 | ||
| Complaint adjustment | $ 135,000 | $ 315,000 | 10.5% | 
| Interrnal failure Costs | |||
| Design changes | $ 195,000 | ||
| Downtime | $ 135,000 | $ 330,000 | 11.0% | 
| Total | $ 684,000 | 22.8% | 
Note: Percentage of sales is calculated as Total / 3,000,000 * 100.
For example : 18,000 / 3,000,000 * 100 = 0.6%.
In case of any doubt, please comment.