In: Accounting
Quality Cost Report
Evans Company had total sales of $4,800,000 for fiscal 20x5. The costs of quality-related activities are given below.
| Returns/allowances | $240,000 |
| Design changes | 360,000 |
| Prototype inspection | 14,400 |
| Downtime | 312,000 |
| Quality circles | 9,600 |
| Packaging inspection | 14,400 |
| Field testing | 14,400 |
| Complaint adjustment | 264,000 |
Required:
1. Prepare a quality cost report, classifying costs by category and expressing each category as a percentage of sales. Round percentages to one decimal place, when rounding is required. For example, 5.78% would be entered as "5.8".
| Evans Company | |||
| Quality Cost Report | |||
| For the Year Ended 20x5 | |||
| Quality Costs | Total | Percentage of Sales | |
| Prevention costs: | |||
| $ | |||
| $ | % | ||
| Appraisal costs: | |||
| $ | |||
| Internal failure costs: | |||
| $ | |||
| External failure costs: | |||
| $ | |||
| Total quality costs | $ | % | |
| Quality Cost Report | |||
| For the Year ended 20x5 | |||
| Particulars | Quality Costs | Total | % of Sales |
| Prevention Costs: | |||
| Quality circles | $ 9,600 | ||
| Prototype Inspections | $ 14,400 | $ 24,000 | 0.5% |
| Appraisal Costs: | |||
| Packaging Inspection | $ 14,400 | ||
| Field Inspection | $ 14,400 | $ 28,800 | 0.6% |
| Internal Failure Cost: | |||
| Design Changes | $ 3,60,000 | ||
| Downtime | $ 3,12,000 | $ 6,72,000 | 14.0% |
| External Failure Cost: | |||
| Returns and allowances | $ 2,40,000 | ||
| Complaint adjustments | $ 2,64,000 | $ 5,04,000 | 10.5% |
| Total Quality Costs | $ 12,28,800 | 25.6% | |