In: Operations Management
The management of Brinkley Corporation is interested in using simulation to estimate the profit per unit for a new product. The selling price for the product will be $50 per unit. Probability distributions for the purchase cost, the labor cost, and the transportation cost are estimated as follows:
Procurement Cost ($) |
Probability |
Labor Cost ($) |
Probability |
Transportation Cost ($) |
Probability |
10 | 0.45 | 20 | 0.2 | 2 | 0.75 |
12 | 0.25 | 22 | 0.25 | 4 | 0.25 |
13 | 0.3 | 25 | 0.35 | ||
27 | 0.2 |
a)
Base-case
Procurement cost = .45*10+.25*12+.3*13 = 11.4
Labor cost = .2*20+.25*22+.35*25+.2*27 = 23.65
Transportation cost = .75*2+.25*4 = 2.5
Total cost = 11.4+23.65+2.5 = 37.55
Profit per unit = selling price - total cost = 50 - 37.55 = $ 12.45
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Worst-case
Total cost = Sum of Maximum of procurement + labor + transportation cost
= 13+27+4 = 44
Profit per unit = selling price - total cost = 50 - 44 = $ 6
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Best-case
Total cost = Sum of Minimum of procurement + labor + transportation cost
= 10+20+2 = 32
Profit per unit = selling price - total cost = 50 - 32 = $ 18
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b)
Simulation model is following:
EXCEL FORMULAS:
Mean profit per unit = $ 12.46
c) Simulation approach to risk analysis is preferable to generating a variety of what-if scenarios, because simulation gives an output which depicts real-life problem more accurately, as against generating a variety of what-if scenarios, which only limits the evaluation to a limited set of scenarios.
d) Probability calculation is already shown in the simulation model
Probability that the profit per unit will be less than $ 9 = 10.8 %
Note that mean profit per unit and probability will vary for every simulation run. So, there is no fixed answer. However, the simulation output gives an approximate estimate.