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A gas mixture consisting of 10% ethylene gas (C2H4) and 90% CO2 by mol is combusted with 50% excess air via the following unbalanced reaction: C2H4 (g) + O2 (g) à CO2 (g) + H2O (g) Air for the reaction is brought in from outdoors and cooled through a chiller to remove any humidity. The combustion product gas is pressurized so that all water vapor is condensed into liquid, which then combines with the water from the air chiller and exits through a separate H2O stream. a) Draw the process flow diagram. b) If the outdoor air has a dry bulb temperature of 30°C and 30% relative humidity (RH), how many mol of water leave the system (in the combined H2O exit stream) per mol of ethylene combusted? c) What is the molar volume (in L/mol) of the water-free combustion gas if it is pressurized to 150 atm at 20°C? CO2: Tc = 31.2°C, Pc = 72.8atm O2: Tc = -118.6°C, Pc = 49.8atm N2: Tc = -147°C, Pc = 33.5atm
A) The process flow diagram is shown below
Basis
1 mole ethylene
10% of ethylene and 90% CO2
Feed = 1/0.1 = 10 mol
The reaction
The dry bulb temperature = 30°C
R. H = 30%
From perry handbook
Saturation pressure at T = 30°C = 4.2470 KPa
R. H = PA/Pas
PA = 0.30(4.2470) = 1.2741 KPa
P = 101.325 KPa
y = 1.2741/101.325 = 0.01257
Mole fraction of water vapor = 0.01257
Mole fraction of oxygen = (1-0.01257) (0.21) = 0.2073
Mole fraction of nitrogen = (1-0.01257) (0.79) = 0.780
From stiochiometry
Amount of oxygen required for 1 mole ethylene = (5/2) = 2.5 moles
Excess oxygen = 50%
Oxygen supplied = 1.5(2.5) = 3.75 moles
Air supplied = (3.75/0.2073) = 18.0897 moles
Amount of water vapor in air that condensed = 18.0897(0.01257) = 0.22738 moles
Exit gas analysis
Component | moles |
N2 | 18.0897(0.78) =14.109 |
O2 | 3.75-2.5 = 1.25 |
CO2 | 2(1) +9 = 11 |
H2O | 2 |
Total | 28.359 |
All water in exit gas is condensed
Water condensed = 2 moles
Water stream leaving the system
2+0.22738 = 2.22738 moles
Dry gas analysis
Component | moles | mol% |
N2 | 14.109 | 53.526 |
O2 | 1.25 | 4.74 |
CO2 | 11 | 41.73 |
Total | 26.359 | 100 |
P2 = 150 atm = 150(1.013×105) = 1.5195×107 Pa
T2 = 20°C = 293 K
Van der waals equation
For nitrogen
Tc = -147°C = 126 K
Pc = 33.5 atm = 33.5(1.013×105) = 3.393×106 Pa
a = 27(8.314) 2(126) 2/(64×3.393×106)
a = 0.1364 Nm4/mol2
b = (8.314×126) /(8×3.393×106)
b = 3.8592×10-5
Subsituting in van der waal equation
Solving we get
V 1= 1.5555×10-4 m3/mol
For oxygen
Tc = -118. 6°C = 154.4 K
Pc = 49.8 atm
Solving equations for a and b from previous part we get
a = 0.1378 Nm4/mol2
b = 3.1807×10-5 m3/mol
Solving we get
V2 = 1.4274×10-4 m3/mol
For CO2
Tc = 31.2°C = 304.2 K
Pc = 72.8 atm
Solving for a and b we get
a = 0.3659 Nm4/mol2
b = 4.2868×10-5 m3/mol
Solving we get V3 = 6.992×10-5 m3/mol
Total volume of combustion gas without water
V = (0.53526) (V1) +(0.0474) (V2) +(0.4173) (V3)
V = (0.53526) (1.555×10-4) +(0.0474) (1.4274×10-4) +(0.4173) (6.992×10-5)
V = 1.1917×10-4 m3/mol
V = 0.1191 L/mol
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