Question

In: Mechanical Engineering

A 3/4" diameter hole is to be drilled through 3/4" thick piece of steel plate. The...

A 3/4" diameter hole is to be drilled through 3/4" thick piece of steel plate. The twist drill is to be fed at 0.025 ipr. Maximum cutting speed of 70 fpm is recommended.

Calculate:

A) Cutting time

B) Metal Removal Rate (MRR)

Solutions

Expert Solution

Given that,

Diameter of hole (D) = 3/4 in = 0.75 in

Thickness of plate (t) = 3/4 in = 0.75 in

feed rate is (f) = 0.025 inches per revolution

cutting seed (N) = 70 feet per minute = 357 rpm

A)

Cutting time is given by,

  

  

  

B)

  

  


Related Solutions

Let the continuous random variable D denote the diameter of the hole drilled in an aluminum...
Let the continuous random variable D denote the diameter of the hole drilled in an aluminum sheet. The target diameter to be achieved is 12.5mm. Random disturbances in the process often result in inaccuracy. Historical data shows that the distribution of D can be modelled by the PDF, f(d) = 20e−20(d−12.5), d ≥ 12.5. If a part with diameter > 12.6 mm needs to be scrapped, what is the proportion of those parts? What is the CDF when the diameter...
let the continuous random variable D denotes the diameter of the hole drilled in an aluminium...
let the continuous random variable D denotes the diameter of the hole drilled in an aluminium sheet. The target diameter to be achieved is 12.5mm. Random disturbances in the process often result in accuracy. historical data shows that the distribution of D can be modelled by the PDF (d)= 20e-20(d-12.5), d>=12.5. If a part with diameter >12.6mm needs to be scrapped, what is the proportion of those parts? what is the CDF when the diameter is of 11mm? what is...
A sphere with a hole drilled through its center is threaded onto a wire. The wire...
A sphere with a hole drilled through its center is threaded onto a wire. The wire is attached to an electric motor, causing the wire to revolve around the vertical axis as shown in the figure. The angular velocity (ω) does not change. The wire’s shape is given by z=b(r^2) where r is the distance from the z axis and b is a positive constant. Treat the sphere as a point mass; you may neglect friction in this problem. a/Write...
A frictionless vertical post is inserted into a bowling ball with a hole drilled through its...
A frictionless vertical post is inserted into a bowling ball with a hole drilled through its center. The ball has a mass of 10.5 kg. A rope is attached to a ring that has been affixed to the ball. Kurt pulls on the rope at an angle of 0 = 24.5° with respect to the vertical with a constant force of magnitude |F| = 134 N . (a) How much work does Kurt do on the bowling ball by raising...
A ball of radius 17 has a round hole of radius 7 drilled through its center....
A ball of radius 17 has a round hole of radius 7 drilled through its center. Find the volume of the resulting solid.
A thin 0.100-kg rod that is 350mm long has a small hole drilled through it 87.5mm...
A thin 0.100-kg rod that is 350mm long has a small hole drilled through it 87.5mm from one end. A metal wire is strung through the hole, and the rod is free to rotate about the wire. Part A Determine the rod's rotational inertia I about this axis. Express your answer with the appropriate units. I = ? Part B Determine the period of the rod's oscillation. Express your answer to two significant digits and include the appropriate units. T...
A low-carbon steel plate is 270 mm wide and 25 mm thick. It is reduced in...
A low-carbon steel plate is 270 mm wide and 25 mm thick. It is reduced in one pass in a two‑high rolling mill to a thickness of 20 mm. Roll radius = 300 mm, and roll speed = 30 m/min. Strength coefficient = 500 MPa, and strain hardening exponent = 0.25. Determine (a) roll force, N (b) roll torque, N-m and (c) power required to perform the operation kW.
A Brinell hardness tester is used to determine the hardness of 1/2" thick steel plate. The...
A Brinell hardness tester is used to determine the hardness of 1/2" thick steel plate. The specifications for the steel require that the steel have a tensile strength between 125 ksi and 150 ksi. A 3000 kg load is used for the test. A. Calculate the minimum and maximum Brinell hardness of the steel. B. If a hardness test reveals that the Brinell hardness of the steel plate is 260 BHN what is the diameter of the indention in the...
a) A thick steel plate of total area 840 cm2 (both sides) is exposed to air...
a) A thick steel plate of total area 840 cm2 (both sides) is exposed to air near the ocean. After 1 year it was found to have lost 502 g in weight due to corrosion. What is the rate corrosion, or corrosion penetration rate CPR, for the material in this environment? Density of steel = 7.9 g/cm3                               [8 marks] b) What type of corrosion is this? [2 marks] c) Provide two strategies (there are more than two of course, but...
Two 15-cm-diameter metal disks separated by a 0.69-mm-thick piece of Pyrex glass are charged to a...
Two 15-cm-diameter metal disks separated by a 0.69-mm-thick piece of Pyrex glass are charged to a potential difference of 1100 V . What is the surface charge density on the disks? What is the surface charge density on the glass?
ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT