We owe this transformative thinking to Dr. W. Edwards Deming. A
statistician who went to Japan to help with the census after World
War II, Deming also taught statistical process control to leaders
of prominent Japanese businesses. His message was this: By
improving quality, companies will decrease expenses as well as
increase productivity and market share.
After applying Deming's techniques, Japanese businesses like
Toyota, Fuji, and Sony saw great success. Their quality was far
superior to that of their global competitors, and their costs were
lower. The demand for Japanese products soared – and by the 1970s,
many of these companies dominated the global market. American and
European companies realized that they could no longer ignore the
quality revolution.
So the business world developed a new appreciation for the
effect of quality on production and price. Although Deming didn't
create the name Total Quality Management, he's credited with
starting the movement. He didn't receive much recognition for his
work until 1982, when he wrote the book now titled "Out of the
Crisis." This book summarized his famous 14-point management
philosophy.
There's much to learn from these 14 points. Study after study of
highly successful companies shows that following the philosophy
leads to significant improvements. That's why these 14 points have
become a standard reference for quality transformation.
The 14 Points:
- Create a constant purpose toward improvement.
- Plan for quality in the long term.
- Resist reacting with short-term solutions.
- Don't just do the same things better – find better things to
do.
- Predict and prepare for future challenges, and always have the
goal of getting better.
- Adopt the new philosophy.
- Embrace quality throughout the organization.
- Put your customers' needs first, rather than react to
competitive pressure – and design products and services to meet
those needs.
- Be prepared for a major change in the way business is done.
It's about leading, not simply managing.
- Create your quality vision, and implement it.
- Stop depending on inspections.
- Inspections are costly and unreliable – and they don't improve
quality, they merely find a lack of quality.
- Build quality into the process from start to finish.
- Don't just find what you did wrong – eliminate the "wrongs"
altogether.
- Use statistical control methods – not physical inspections
alone – to prove that the process is working.
- Use a single supplier for any one item.
- Quality relies on consistency – the less variation you have in
the input, the less variation you'll have in the output.
- Look at suppliers as your partners in quality. Encourage them
to spend time improving their own quality – they shouldn't compete
for your business based on price alone.
- Analyze the total cost to you, not just the initial cost of the
product.
- Use quality statistics to ensure that suppliers meet your
quality standards.
- Improve constantly and forever.
- Continuously improve your systems and processes. Deming
promoted the Plan-Do-Check-Act approach to process
analysis and improvement.
- Emphasize training and education so everyone can do their jobs
better.
- Use kaizen as a model to reduce waste and to improve
productivity, effectiveness, and safety.
- Use training on the job.
- Train for consistency to help reduce variation.
- Build a foundation of common knowledge.
- Allow workers to understand their roles in the "big
picture."
- Encourage staff to learn from one another, and provide a
culture and environment for effective teamwork.
- Implement leadership.
- Expect your supervisors and managers to understand their
workers and the processes they use.
- Don't simply supervise – provide support and resources so that
each staff member can do his or her best. Be a coach instead of a
policeman.
- Figure out what each person actually needs to do his or her
best.
- Emphasize the importance of participative management and
transformational leadership.
- Find ways to reach full potential, and don't just focus on
meeting targets and quotas.
- Eliminate fear.
- Allow people to perform at their best by ensuring that they're
not afraid to express ideas or concerns.
- Let everyone know that the goal is to achieve high quality by
doing more things right – and that you're not interested in blaming
people when mistakes happen.
- Make workers feel valued, and encourage them to look for better
ways to do things.
- Ensure that your leaders are approachable and that they work
with teams to act in the company's best interests.
- Use open and honest communication to remove fear from the
organization.
- Break down barriers between departments.
- Build the "internal customer" concept – recognize that each
department or function serves other departments that use their
output.
- Build a shared vision.
- Use cross-functional teamwork to build understanding and reduce
adversarial relationships.
- Focus on collaboration and consensus instead of
compromise.
- Get rid of unclear slogans.
- Let people know exactly what you want – don't make them guess.
"Excellence in service" is short and memorable, but what does it
mean? How is it achieved? The message is clearer in a slogan like
"You can do better if you try."
- Don't let words and nice-sounding phrases replace effective
leadership. Outline your expectations, and then praise people
face-to-face for doing good work.
- Eliminate management by objectives.
- Look at how the process is carried out, not just numerical
targets. Deming said that production targets encourage high output
and low quality.
- Provide support and resources so that production levels and
quality are high and achievable.
- Measure the process rather than the people behind the
process.
- Remove barriers to pride of workmanship.
- Allow everyone to take pride in their work without being rated
or compared.
- Treat workers the same, and don't make them compete with other
workers for monetary or other rewards. Over time, the quality
system will naturally raise the level of everyone's work to an
equally high level.
- Implement education and self-improvement.
- Improve the current skills of workers.
- Encourage people to learn new skills to prepare for future
changes and challenges.
- Build skills to make your workforce more adaptable to change,
and better able to find and achieve improvements.
- Make "transformation" everyone's job.
- Improve your overall organization by having each person take a
step toward quality.
- Analyze each small step, and understand how it fits into the
larger picture.
- Use effective change management principles to introduce the new
philosophy and ideas in Deming's 14 points.
Question
Which company is using the total quality management steps
identified by W. Edwards Deming?
Multiple Choice
-
Mercury Inc. believes in reducing interactions between employees
and their supervisors.
-
Neptune Inc. empowers its employees to report problems or
recommend improvements without any fear.
-
Hudson Inc. bases its work standards solely on numbers or
quotas.
-
Ontario Inc. believes that management is not responsible for
training employees in new skills.
-
Huron Inc. asserts that achievement of better quality is solely
dependent on lower management.
Answer: The total quality management steps
identified by W. Edwards Deming, we see that Neptune Inc.
which empowers its employees to report problems or recommend
improvements without any fear. As one of the steps
identified by W. Edwards Deming is eliminating
fear (Point-8) by allowing people to perform at
their best by ensuring that they're not afraid to express ideas or
concerns. In other words to drive out fear and make workers feel
valued, and encourage them to look for better ways to do
things.
The other companies are not using the total quality management
steps identified by W. Edwards Deming as:
- There is the violation of Break down barriers between
departments (Point-9) in Mercury Inc. believes in
reducing interactions between employees and their supervisors.
- In Hudson Inc. there is a violation as we have to find
ways to reach full potential, and don't just focus
on meeting targets and quotas.
- In Ontario Inc. believes that management is not responsible for
training employees in new skills which is not following the total
quality management steps identified by W. Edwards Deming to
use training on the job (Point-6) to
build a foundation of common knowledge and allow the workers to
understand their roles in the "big picture."
- Huron Inc. asserts that achievement of better quality is solely
dependent on lower management which is totally wrong to say the
management and workforce must work together i.e
put everybody in the company to work accomplishing the
transformation (Point-14) .