Question

In: Operations Management

Total Quality Management Costs are often identified and categorized in the Prevention, Appraisal, Failure (PAF) Model....

Total Quality Management Costs are often identified and categorized in the Prevention,
Appraisal, Failure (PAF) Model.
a. With relevant examples, explain the components of the PAF- model
b. According to the PAF- Model in which ways can organizations minimize the total
cost (TC) of quality?
c. Briefly explain the term Benchmarking. Distinguish between the three types of benchmarking

Solutions

Expert Solution

P-A-F MODEL
Cost of Quality predict by PAF Model


Cost of achieving good quality

  • Prevention
  • Appraisal

Cost of achieving bad quality

  • Internal failure cost
  • External failure cost

COMPONENTS OF PAF MODEL
Prevention Cost- make it right the first time. It includes-

  • Planning
  • Product design
  • Process design
  • Review
  • Process control
  • Data collection, analyzing and reporting

Appraisal Cost-

  • Inspection
  • Testing
  • Testing equipment maintenance cost

Failure Cost-

  • Internal
  • Scrap
  • Rework
  • Retest
  • Yield losses
  • Downtime
  • External
  • Return
  • Replacement
  • Warranty
  • Liability
  • Complaints
  • Investigation
  • Goodwill

COQ- It is the cost reduction program

EXAMPLE=

BENCHMARKING

It means improving ourself by learning from others. It is the process of comparing one's business process and practice to others

Types of benchmarking

  • Process benchmarking-It includes thorough study.
  • Product benchmarking- It includes Product and Services, cost structure.
  • Strategic benchmarking- It include strategic analysis.


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