Question

In: Operations Management

Why is preventive maintenance in general is more effective than other types of maintenance strategies?

Why is preventive maintenance in general is more effective than other types of maintenance strategies?

Solutions

Expert Solution

Here is why preventive maintenance, in general, is more effective than other types of maintenance strategies - ​

  • ​It decreases the overall equipment downtime & the repairs overall are also reduced.
  • As compared to other maintenance strategies it leads to better conservation of assets & increases the overall asset life expectation.
  • It eliminates premature replacement of any type of machinery or equipment used by the firm. ​
  • It helps to reduce the overtime costs & also helps in efficient & cost-friendly utilisation of maintenance workers.
  • The workers have schedules timelines instead of crash basis leading to saving cost over maintenance breakdowns.
  • The preventive maintenance has timely & routine repairs leading to fewer large scale maintenance & repair in future.
  • Such preventive maintenance methods also support the firm maintenance strategy towards ensuring improved safety & quality environment for everyone.

Overall here are some other advantages which make it more effective than other types of Maintainance strategies -

  • The unplanned & reactive maintenance have increased costs which can easily be avoided with preventive maintenance.
  • The unplanned maintenance includes lost production, high costs for getting parts & shipping & loss of time due to response to emergencies and knowing faults.
  • The unplanned maintenance strategies can cost 3-9 times more than the planned maintenance as in planned maintenance strategies equipment can be shut down to synergise with production downtime & required parts can be gathered much before in time leading to an overall decrease in cost.
  • The preventive maintenance has no requirement for condition-based monitoring & hence remove the requirement to conduct & interpret condition monitoring data & related equipment.

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