In: Accounting
Photovoltaic Rooftile Company
Background
Photovoltaic Brick Company (PVtile) is an emerging company
manufacturing roof tiles that produce electricity. After extensive
research and development, PVtile has recently developed its first
product, Tile2.0, and must decide whether to make the investment to
produce it in scale. The research and development costs so far have
totalled $70 million. Tile2.0 would be put on the market at the
beginning of next year (Year 1), and PVtile expects it to stay on
the market for a total of four years (from Year 1 to Year 4). Test
marketing costing $16 million has been spent (tax deduction on this
test marketing cost cannot be claimed) and shown that there is a
significant market for the new tile among people building new homes
and renovating existing premises.
As the Chief Financial Officer at PVtile, Wanghong Zhang, has been
asked by the board of directors to evaluate the Tile2.0 project and
provide a recommendation on whether to go ahead with the
investment. He was concerned with the discount rates used in the
analysis, as well as various comments he had received from other
executives at PVtile whom he had asked to review the
proposal.
Mr. Zhang assumes that the initial investment will occur
immediately (Year 0), and operational cash flows will occur at
beginning of next year (Year 1). PVtile must initially invest $120
million in production equipment to make the Tile2.0 in Year 0. This
equipment can be sold for $55 million at the end of four years
(Year 4). PVtile intends to sell the Tile2.0 to two distinct
markets, wholesalers and the retailers.
1) The new build market: The wholesale market consists primarily of
the large suppliers of building supplies that buy Tile2.0 in bulk
and sell to small building companies. In the new build market, the
Tile2.0 is expected to sell for $9 per tile in Year 1. The variable
cost to produce each tile is $6 in Year 1.
2) The renovation market: The retail market consists mainly of
smaller hardware stores who will typically order Tile2.0 on behalf
of homeowners and small builders. This market allows higher
margins; PVtile expects to sell the Tile2.0 for $10 per tile in
Year 1. Variables costs are the same as in the new build
market.
PVtile intends to drop prices by 75 cents per year from year 2 to
year 4 in the new build and renovation market; variable costs will
increase at the inflation rate from Year 2 to Year 4 as well. In
addition, the Tile2.0 project will incur $25 million in marketing
and general administration costs in the first year (Year 1). This
cost is expected to increase at the inflation rate in the
subsequent years (Year 2 to Year 4).
PVtile’s corporate tax rate is 35 percent. Annual inflation is
expected to remain constant at 2.0 percent over the life of the
project. Construction analysts forecast 1 million new homes to be
created in PVtile’s markets in Year 1 and construction rates will
grow at 2.5% per year thereafter. The average home will need 2,000
tiles and PVtile expects the Tile2.0 to capture 5 percent of the
wholesale rooftile market from year 1 to year 4.
Industry analysts estimate that renovators will replace 200,000
roofs in Year 1 and that the market will grow at 2 percent
annually. The average roof renovated requires 1,500 tiles. PVtile
expects the Tile2.0 to capture an 8% market share.
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The production equipment would be depreciated using the
straight-line depreciation method over 4 years to a zero balance.
The immediate initial working capital requirement is $11 million in
Year 0. Thereafter, the net working capital requirements will be
25% of sales. At the end of year 4, the company (PVtile) will get
all working capital back.
Last year PVtile used a 14% discount rate to evaluate a new
project, NewTile. PVtile’s investment banker advised Mr Zhang that
the normal discount rate for construction materials is 12% but
because of the different characteristics of the photovoltaic
market, the higher discount rate is appropriate.
Mr. Zhang has hired you as a financial consultant for PVtile. You
are expected to answer the following questions and resolve any of
his other concerns.
Report requirements:
Mr. Zhang requires you to prepare a capital budgeting analysis to
show the directors in a meeting to be held soon. Based on the case
study, please answer all of the following questions in your
report.
1. Using the financial and qualitative information provided in the
case, estimate the incremental free cash flow of this project in
each year (from Year 0 to Year 4). Please show all your working.
2. The depreciation is a non-cash charge. Do you need to consider
the depreciation in the capital budgeting process? Why? Explain.
3. Should PVtile use a different discount rate to other
construction material companies? If so, why, and what discount rate
should they use?
4. Mr. Zhang had been told that there are various techniques for
valuation such as the NPV, payback period, and discount payback
period, IRR, and PI which all could be used for this project. He
wants you to use all of these techniques and help PVtile make this
investment decision. PVtiles requires the payback period is less
than 3 years and discounted payback period is less than 4 years.
What can you conclude from the information these techniques
provided? Based on your analysis, should PVtile accept this
project? Show all your working.
5. Recently, Mr. Zhang received another project proposal,
‘PowerBrick’ which has the similar overall risk as the Tile2.0.
This project is expected to generate NPV for PVtile $30 million in
total and will operate for 10 years. If the Tile2.0 and PowerBrick
are mutually exclusive projects, which project should PVtile
choose?