In: Accounting
Meagher Solutions Inc. manufactures memory chips for personal computers. An activity analysis was conducted, and the following activity costs were identified with the manufacture and sale of memory chips:
a. Identify the cost of quality classification for each activity.
| Quality Activities | Activity Cost | Quality Cost Classification | |||
| Correct shipment errors | $150,000 | ||||
| Disposing of scrap | 95,000 | ||||
| Emergency equipment maintenance | 125,000 | ||||
| Employee training | 50,000 | ||||
| Final inspection | 80,000 | ||||
| Inspecting incoming materials | 60,000 | ||||
| Preventive equipment maintenance | 40,000 | ||||
| Processing customer returns | 90,000 | ||||
| Scrap reporting | 45,000 | ||||
| Supplier development | 15,000 | ||||
| Warranty claims | 250,000 | ||||
| Total | $1,000,000 | ||||
b. Prepare a cost of quality report. Assume that the sales for the period were $4,000,000. If required, round percents to one decimal place.
| Meagher Solutions Inc. | |||
| Cost of Quality Report | |||
| Quality Cost Classification |
Quality Cost | Percent of Total Quality Cost |
Percent of Total Sales |
| Prevention | $ | % | % |
| Appraisal | % | % | |
| Internal failure | % | % | |
| External failure | % | % | |
| Total | $ | % | % |
c. The category with the fewest number of quality activities is . Nearly fifty percent of the quality activity costs are . The highest single cost is warranty claims, which is a(n) . Disposing of scrap, emergency equipment maintenance, and scrap reporting are all .