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Integration Exercise 6 Plantwide and Departmental Overhead Allocation; Activity-Based Costing; Segmented Income Statements [LO 2-1, LO...

Integration Exercise 6 Plantwide and Departmental Overhead Allocation; Activity-Based Costing; Segmented Income Statements [LO 2-1, LO 2-2, LO 2-3, LO 2-4, LO 6-4, LO 6-5, LO 7-1, LO 7-3, LO 7-4]

Koontz Company manufactures two models of industrial components—a Basic model and an Advanced Model. The company considers all of its manufacturing overhead costs to be fixed and it uses plantwide manufacturing overhead cost allocation based on direct labor-hours. Koontz’s controller prepared the segmented income statement that is shown below for the most recent year (he allocated selling and administrative expenses to products based on sales dollars): Basic Advanced Total Number of units produced and sold 20,000 10,000 30,000 Sales $ 3,000,000 $ 2,000,000 $ 5,000,000 Cost of goods sold 2,300,000 1,350,000 3,650,000 Gross margin 700,000 650,000 1,350,000 Selling and administrative expenses 720,000 480,000 1,200,000 Net operating income (loss) $ (20,000 ) $ 170,000 $ 150,000 Direct laborers are paid $20 per hour. Direct materials cost $40 per unit for the Basic model and $60 per unit for the Advanced model. Koontz is considering a change from plantwide overhead allocation to a departmental approach. The overhead costs in the company’s Molding Department would be allocated based on machine-hours and the overhead costs in its Assembly and Pack Department would be allocated based on direct labor-hours. To enable further analysis, the controller gathered the following information: Molding Assemble and Pack Total Manufacturing overhead costs $ 787,500 $ 562,500 $ 1,350,000 Direct labor hours: Basic 10,000 20,000 30,000 Advanced 5,000 10,000 15,000 Machine hours: Basic 12,000 - 12,000 Advanced 10,000 - 10,000

Required:

1. Using the plantwide approach: a. Calculate the plantwide overhead rate. b. Calculate the amount of overhead that would be assigned to each product.

2. Using a departmental approach: a. Calculate the departmental overhead rates. b. Calculate the total amount of overhead that would be assigned to each product. c. Using your departmental overhead cost allocations, redo the controller’s segmented income statement (continue to allocate selling and administrative expenses based on sales dollars).

3. Koontz’s production manager has suggested using activity-based costing instead of either the plantwide or departmental approaches. To facilitate the necessary calculations, she assigned the company’s total manufacturing overhead cost to five activity cost pools as follows: Activity Cost Pool Activity Measure Manufacturing Overhead Machining Machine-hours in Molding $ 417,500 Assemble and pack Direct labor hours in Assemble and Pack 282,500 Order processing Number of customer orders 230,000 Setups Setup hours 340,000 Other (unused capacity) 80,000 $ 1,350,000 She also determined that the average order size for the Basic and Advanced models is 400 units and 50 units, respectively. The molding machines require a setup for each order. One setup hour is required for each customer order of the Basic model and three hours are required to setup for an order of the Advanced model. The company pays a sales commissions of 5% for the Basic model and 10% for the Advanced model. Its traceable fixed advertising costs include $150,000 for the Basic model and $200,000 for the Advanced model. The remainder of the company’s selling and administrative costs are organization-sustaining in nature. Using the additional information provided by the production manager, calculate: a. An activity rate for each activity cost pool. b. The total manufacturing overhead cost allocated to the Basic model and the Advanced model using the activity-based approach. c. The total selling and administrative cost traced to the Basic model and the Advanced model using the activity-based approach.

4. Using your activity-based cost assignments from requirement 3, prepare a contribution format segmented income statement that is adapted from Exhibit 7-8. (Hint: Organize all of the company’s costs into three categories: variable expenses, traceable fixed expenses, and common fixed expenses.)

5. Using your contribution format segmented income statement from requirement 4, calculate the break-even point in dollar sales for the Advanced model.

Solutions

Expert Solution

1
a. Platwide overhead rate=Total manufacturing overhead cost/Total direct labor hours=1350000/(30000+15000)=1350000/45000=$ 30 per direct labor hour
b. Overhead assigned=Direct labor hours*Predetermined overhead rate
Basic:
Overhead assigned=30000*30=$ 900000
Advanced:
Overhead assigned=15000*30=$ 450000
2
a. Molding:
Departmental overhead rates=Departmental overhead/Total machine hours in the department=787500/(12000+10000)=787500/22000=$ 35.80 per machine hour
Assemble and pack:
Departmental overhead rates=Departmental overhead/Total direct labor hours in the department=562500/(20000+10000)=562500/30000=$ 18.75 per machine hour
b. Overhead assigned:
Basic
Overhead assigned=(Machine hours in molding department*Departmental overhead rate for Molding department)+(Direct labor hours in assemble and pack*Departmental overhead rate for assemble and pack department)=(12000*35.80)+(20000*18.75)=429600+375000=$ 804600
Advanced:
Overhead assigned=(Machine hours in molding department*Departmental overhead rate for Molding department)+(Direct labor hours in assemble and pack*Departmental overhead rate for assemble and pack department)=(10000*35.80)+(10000*18.75)=358000+187500=$ 545500
c. Basic Advanced Total
Number of units produced and sold 20000 10000 30000
$ $ $
Sales 3000000 2000000 5000000
Cost of goods sold (Note:1) 2204600 1445500 3650100
Gross margin 795400 554500 1349900
Selling and administrative expenses 720000 480000 1200000
Net operating income (loss) 75400 74500 149900
Note:1
Cost of goods sold=Units sold*Manufacturing cost per unit:
Basic Advanced
Direct materials 40 60
Direct labor cost (Note:2) 30 30
Overhead cost (Note:3) 40.23 54.55
Total manufacturing cost per unit a 110.23 144.55
Units sold b 20000 10000
Cost of goods sold a*b 2204600 1445500
Note:2
Direct labor cost=Direct labor hours per unit*Labor rate per hour
Direct labor hours per unit=Total direct labor hours/Units produced
Basic Advanced
Total direct labor hours a 30000 15000
Units produced b 20000 10000
Direct labor hours per unit c=a/b 1.5 1.5
Labor rate per hour d 20 20
Direct labor cost c*d 30 30
Note:3
Overhead cost per unit=Total overhead assigned/Units produced
Basic Advanced
Total overhead assigned a 804600 545500
Units produced b 20000 10000
Overhead cost per unit a/b 40.23 54.55
3
a. Activity rate:
Activity cost pool Manufacturing overhead Activity measure Activity measure in $ Activity rate
a b a/b
Machining 417500 Machine hours in molding 22000 18.98 Per machine hour
(12000+10000)
Assemble and pack 282500 Direct labor hours in assemble and pack 30000 9.42 Per direct labor hour
(20000+10000)
Order processing 230000 Number of customer orders (Note:1) 250 920.00 Per order
Setups 340000 Setup hours (Note:2) 650 523.08 Per setup hours

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