Question

In: Operations Management

A manager must decide which type of machine to buy, A, B, or C. Machine costs...

A manager must decide which type of machine to buy, A, B, or C. Machine costs (per individual machine) are as follows:

Machine Cost
A $ 40,000
B $ 30,000
C $ 80,000


Product forecasts and processing times on the machines are as follows:

PROCCESSING TIME PER UNIT (minutes)
Product Annual
Demand
A B C
1 10,000 3 1 1
2 11,000 5 5 4
3 9,000 5 2 4
4 13,000 1 3 5


a. Assume that only purchasing costs are being considered. Compute the total processing time required for each machine type to meet demand, how many of each machine type would be needed, and the resulting total purchasing cost for each machine type. The machines will operate 8 hours a day, 230 days a year. (Enter total processing times as whole numbers. Round up machine quantities to the next higher whole number. Compute total purchasing costs using these rounded machine quantities. Enter the resulting total purchasing cost as a whole number. Omit the "$" sign.)

Total processing time in minutes per machine:
A
B
C
Number of each machine needed and total purchasing cost
A $
B $
C $


b. Consider this additional information: The machines differ in terms of hourly operating costs: The A machines have an hourly operating cost of $10 each, B machines have an hourly operating cost of $14 each, and C machines have an hourly operating cost of $11 each. What would be the total cost associated with each machine option, including both the initial purchasing cost and the annual operating cost incurred to satisfy demand?(Use rounded machine quantities from Part a. Do not round any other intermediate calculations. Round your final answers to the nearest whole number. Omit the "$" sign.)

Total cost for each machine
A
B
C

Solutions

Expert Solution

Answer a (i)

Machine Cost ($)
A 40,000
B 30000
C 80000
Demand for Each Product Units Per-unit arocessing Time for Machine A (minutes) total time (minutes) for A= Total demand of each product*Processing time Per-unit arocessing Time for Machine B (minutes) total time (minutes) for B= Total demand of each product*Processing time Per-unit arocessing Time for Machine C total time (minutes) for C= Total demand of each product*Processing time
1 10000 3 30000 1 10000 1 10000
2 11000 5 55000 5 55000 4 44000
3 9000 5 45000 2 18000 4 36000
4 13000 1 13000 3 39000 5 65000
Total 143000 Total 122000 Total 155000

Answer a (ii)

Machine Total Processing time for machine (minutes)
A 143000
B 122000
C 155000
Time Available
Days 260
Hours 8
Minutes 60
TOTAL (minutes) 124800
Machine Total Processing time for machine (minutes) Time Available per year (in Minutes) = Days * Hours * Minutes Number of Machines required = Roundup((Total Processing time for machine)/(Time Available per year),0) Total Purchasing cost (Number of Machines required/Cost per machine)
A 143000 124800 2 80000
B 122000 124800 1 30000
C 155000 124800 2 160000
Answer a (ii) Answer a (ii)



Answer b

Machine Total Processing time for machine (minutes) Total Annual Processing time for machine (Hour) Operating Cost per Hour ($) Total Annual Operating cost $ (=Per-Hour operating cost)*(Total operating hours per annum) Purchase cost fr machines Total Cost for each machine = (Annual operating Cost) + (Total urchase cost)
A 143000 2383.33 10 $ 23833.33 $ 80,000 $ 103,833.33
B 122000 2033.33 14 $ 28466.67 $ 30,000 $ 58,466.67
C 155000 2583.33 11 $ 28416.67 $ 160,000 $ 188,416.67
Answer b

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