In: Operations Management
A manager must decide which type of machine to buy, A, B, or C.
Machine costs (per individual machine) are as follows:
Machine | Cost | |
A | $ | 40,000 |
B | $ | 30,000 |
C | $ | 80,000 |
Product forecasts and processing times on the machines are as
follows:
PROCCESSING TIME PER UNIT (minutes) | |||||
Product | Annual Demand |
A | B | C | |
1 | 10,000 | 3 | 1 | 1 | |
2 | 11,000 | 5 | 5 | 4 | |
3 | 9,000 | 5 | 2 | 4 | |
4 | 13,000 | 1 | 3 | 5 | |
a. Assume that only purchasing costs are being
considered. Compute the total processing time required for each
machine type to meet demand, how many of each machine type would be
needed, and the resulting total purchasing cost for each machine
type. The machines will operate 8 hours a day, 230 days a year.
(Enter total processing times as whole numbers. Round up
machine quantities to the next higher whole number. Compute total
purchasing costs using these rounded machine quantities. Enter the
resulting total purchasing cost as a whole number. Omit the "$"
sign.)
Total processing time in minutes per machine: | |
A | |
B | |
C | |
Number of each machine needed and total purchasing cost | ||
A | $ | |
B | $ | |
C | $ | |
b. Consider this additional information: The
machines differ in terms of hourly operating costs: The A machines
have an hourly operating cost of $10 each, B machines have an
hourly operating cost of $14 each, and C machines have an hourly
operating cost of $11 each. What would be the total cost associated
with each machine option, including both the initial purchasing
cost and the annual operating cost incurred to satisfy
demand?(Use rounded machine quantities from Part a. Do not
round any other intermediate calculations. Round your final answers
to the nearest whole number. Omit the "$" sign.)
Total cost for each machine | |
A | |
B | |
C | |
Answer a (i)
Machine | Cost ($) | ||||||
A | 40,000 | ||||||
B | 30000 | ||||||
C | 80000 | ||||||
Demand for Each Product | Units | Per-unit arocessing Time for Machine A (minutes) | total time (minutes) for A= Total demand of each product*Processing time | Per-unit arocessing Time for Machine B (minutes) | total time (minutes) for B= Total demand of each product*Processing time | Per-unit arocessing Time for Machine C | total time (minutes) for C= Total demand of each product*Processing time |
1 | 10000 | 3 | 30000 | 1 | 10000 | 1 | 10000 |
2 | 11000 | 5 | 55000 | 5 | 55000 | 4 | 44000 |
3 | 9000 | 5 | 45000 | 2 | 18000 | 4 | 36000 |
4 | 13000 | 1 | 13000 | 3 | 39000 | 5 | 65000 |
Total | 143000 | Total | 122000 | Total | 155000 |
Answer a (ii)
Machine | Total Processing time for machine (minutes) |
A | 143000 |
B | 122000 |
C | 155000 |
Time Available | |
Days | 260 |
Hours | 8 |
Minutes | 60 |
TOTAL (minutes) | 124800 |
Machine | Total Processing time for machine (minutes) | Time Available per year (in Minutes) = Days * Hours * Minutes | Number of Machines required = Roundup((Total Processing time for machine)/(Time Available per year),0) | Total Purchasing cost (Number of Machines required/Cost per machine) |
A | 143000 | 124800 | 2 | 80000 |
B | 122000 | 124800 | 1 | 30000 |
C | 155000 | 124800 | 2 | 160000 |
Answer a (ii) | Answer a (ii) |
Answer b
Machine | Total Processing time for machine (minutes) | Total Annual Processing time for machine (Hour) | Operating Cost per Hour ($) | Total Annual Operating cost $ (=Per-Hour operating cost)*(Total operating hours per annum) | Purchase cost fr machines | Total Cost for each machine = (Annual operating Cost) + (Total urchase cost) |
A | 143000 | 2383.33 | 10 | $ 23833.33 | $ 80,000 | $ 103,833.33 |
B | 122000 | 2033.33 | 14 | $ 28466.67 | $ 30,000 | $ 58,466.67 |
C | 155000 | 2583.33 | 11 | $ 28416.67 | $ 160,000 | $ 188,416.67 |
Answer b |
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