In: Operations Management
From the power of six sigma by subir chowdhury
What company and division did Joe (the...
From the power of six sigma by subir chowdhury
- What company and division did Joe (the main character) work
for?
- Who is Larry Hogan? What company and division did Larry work
for? How does Joe know Larry?
- Who is Cathy Baker? What did she do that really benefited the
company she worked for?
- Larry said, “The real power of Six Sigma is simple because it
combines _________ _________ with _________ _________.
- According to Larry, what are the two ways to win a football
game? What analogy does he make with football and a business?*
- Larry said, “Six Sigma is a management ______________ focused
on _______________ _____________, _______________, and
_______________.” “It establishes a measurable status to achieve
and embodies a _________________ _________-__________ ____________
to increase ______________ _______________ and dramatically enhance
the ______________ _____________.”
- What is DPMO? How many occur at 3 sigma? At 3.8 sigma, what
amount of output is correct?
- What was Larry’s point when Joe estimated that a burger
restaurant on average “screwed up” a dozen hamburgers a day?
- What are the two most common misconceptions about Six Sigma
(according to Larry)?
- Why does Larry say that focusing on customer retention is at
least as important as attracting new customers?
- Who determines what to do to make customers happier and
increase profits?
- Define each key role in Six Sigma (those with an
“*” should have a substantially greater
explanation to clearly convey the role and duties.)
- Executive Leadership
- Executive Champion
- Deployment Champion
- Project Champion
- Master Black Belt*
- Black Belt*
- Green Belt*
- Who are the only people who work full-time on a Six Sigma
project?
- How many projects per year might each Black Belt complete? How
much money can be saved doing this?
- How many weeks of training for a black belt? Is it all at once?
What happens during the period of time the black belt is under
training that makes the preparation successful?
- Based upon Larry and Joe’s discussion, define and describe the
DEFINE phase of the Six Sigma process. Which of the problems should
a business pick to work on?
- Based upon Larry and Joe’s discussion, define and describe the
MEASURE phase of the Six Sigma process. Why is it so
important?
- How does Larry say to measure “capability”? What is CTQ?
- Based upon Larry and Joe’s discussion, define and describe the
ANALYZE phase of the Six Sigma process. What are the two big
questions to answer?
- Based upon Larry and Joe’s discussion, define and describe the
IMPROVE phase of the Six Sigma process.
- Based upon Larry and Joe’s discussion, define and describe the
CONTROL phase of the Six Sigma process.
- Finish Larry’s sentence “Once the plan’s in place, it’s the
Master Black Belt’s job to make sure the team
_______________________________, ____________________________, and
__________________________________.”
- What was a major quality problem with the pizzas according to
the customers? What was the measurement they did to understand the
significance of this problem?
- What about the process caused this problem? (There were
multiple things.)
- Why did management approve the major change suggested by Larry?
What about the Six Sigma method was important to obtaining
approval?
- Besides eliminating defective pizzas, what positive benefit did
American Pizza receive?
- What was the next big problem for American Pizza to deal
with?
- How did the customer’s definition of this problem differ from
what American Pizza’s definition? What was the measureable
difference?
- What did they do to improve this? How could they afford to
spend that amount of money on doing those things?
Describe one other project undertaken by Larry for American
Pizza