Question

In: Operations Management

Problem 10-23 Ten samples of 15 parts each were taken from an ongoing process to establish...

Problem 10-23

Ten samples of 15 parts each were taken from an ongoing process to establish a p-chart for control. The samples and the number of defectives in each are shown in the following table:

SAMPLE n NUMBER OF DEFECTIVE ITEMS IN THE SAMPLE
1 15 2
2 15 1
3 15 1
4 15 1
5 15 3
6 15 1
7 15 0
8 15 2
9 15 1
10 15 0

a. Determine the p−p−, Sp, UCL and LCL for a p-chart of 95 percent confidence (1.96 standard deviations). (Leave no cells blank - be certain to enter "0" wherever required. Round your answers to 3 decimal places.)

p−p−
Sp
UCL
LCL

b. What comments can you make about the process?

Process is out of statistical control
Process is in statistical control

Solutions

Expert Solution

Answer a:

Sample defects Observations
1 2 15
2 1 15
3 1 15
4 1 15
5 3 15
6 1 15
7 0 15
8 2 15
9 1 15
10 0 15
total 12 150
steps and formulas, for z= 1.96
Average Proportion of defects=P total defects/total observations 0.0800
Q= 1-P 0.9200
N= average sample size 15
Standard deviation, Sp squareroot(P*Q/N) 0.070
UCL= P + z*Sp 0.217
LCL= P - z*Sp -0.057
defects cannot be negative, therefore negative LCL is taken as '0' 0.000

Answer b": The process is in control: As we can see that NO sample is beyond control limits in charts

Please ask, if you have any doubts through the comment section. Do rate the answer

Sample defects Observations proportion of defect=defectives/observations P UCL LCL
1 2 15 0.1333 0.0800 0.2173 0.0000
2 1 15 0.0667 0.0800 0.2173 0.0000
3 1 15 0.0667 0.0800 0.2173 0.0000
4 1 15 0.0667 0.0800 0.2173 0.0000
5 3 15 0.2000 0.0800 0.2173 0.0000
6 1 15 0.0667 0.0800 0.2173 0.0000
7 0 15 0.0000 0.0800 0.2173 0.0000
8 2 15 0.1333 0.0800 0.2173 0.0000
9 1 15 0.0667 0.0800 0.2173 0.0000
10 0 15 0.0000 0.0800 0.2173 0.0000

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