In: Operations Management
Problem 10-23
Ten samples of 15 parts each were taken from an ongoing process to establish a p-chart for control. The samples and the number of defectives in each are shown in the following table:
| SAMPLE | n | NUMBER OF DEFECTIVE ITEMS IN THE SAMPLE | |||
| 1 | 15 | 2 | |||
| 2 | 15 | 1 | |||
| 3 | 15 | 1 | |||
| 4 | 15 | 1 | |||
| 5 | 15 | 3 | |||
| 6 | 15 | 1 | |||
| 7 | 15 | 0 | |||
| 8 | 15 | 2 | |||
| 9 | 15 | 1 | |||
| 10 | 15 | 0 | |||
a. Determine the p−p−, Sp, UCL and LCL for a p-chart of 95 percent confidence (1.96 standard deviations). (Leave no cells blank - be certain to enter "0" wherever required. Round your answers to 3 decimal places.)
| p−p− | |
| Sp | |
| UCL | |
| LCL | |
b. What comments can you make about the process?
| Process is out of statistical control | |
| Process is in statistical control |
Answer a:
| Sample | defects | Observations |
| 1 | 2 | 15 |
| 2 | 1 | 15 |
| 3 | 1 | 15 |
| 4 | 1 | 15 |
| 5 | 3 | 15 |
| 6 | 1 | 15 |
| 7 | 0 | 15 |
| 8 | 2 | 15 |
| 9 | 1 | 15 |
| 10 | 0 | 15 |
| total | 12 | 150 |
| steps and formulas, for z= | 1.96 | |
| Average Proportion of defects=P | total defects/total observations | 0.0800 |
| Q= | 1-P | 0.9200 |
| N= | average sample size | 15 |
| Standard deviation, Sp | squareroot(P*Q/N) | 0.070 |
| UCL= | P + z*Sp | 0.217 |
| LCL= | P - z*Sp | -0.057 |
| defects cannot be negative, therefore negative LCL is taken as '0' | 0.000 |
Answer b": The process is in control: As we can see that
NO sample is beyond control limits in charts
Please ask, if you have any doubts through the comment section. Do rate the answer
| Sample | defects | Observations | proportion of defect=defectives/observations | P | UCL | LCL |
| 1 | 2 | 15 | 0.1333 | 0.0800 | 0.2173 | 0.0000 |
| 2 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
| 3 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
| 4 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
| 5 | 3 | 15 | 0.2000 | 0.0800 | 0.2173 | 0.0000 |
| 6 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
| 7 | 0 | 15 | 0.0000 | 0.0800 | 0.2173 | 0.0000 |
| 8 | 2 | 15 | 0.1333 | 0.0800 | 0.2173 | 0.0000 |
| 9 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
| 10 | 0 | 15 | 0.0000 | 0.0800 | 0.2173 | 0.0000 |