In: Operations Management
Problem 10-23
Ten samples of 15 parts each were taken from an ongoing process to establish a p-chart for control. The samples and the number of defectives in each are shown in the following table:
SAMPLE | n | NUMBER OF DEFECTIVE ITEMS IN THE SAMPLE | |||
1 | 15 | 2 | |||
2 | 15 | 1 | |||
3 | 15 | 1 | |||
4 | 15 | 1 | |||
5 | 15 | 3 | |||
6 | 15 | 1 | |||
7 | 15 | 0 | |||
8 | 15 | 2 | |||
9 | 15 | 1 | |||
10 | 15 | 0 | |||
a. Determine the p−p−, Sp, UCL and LCL for a p-chart of 95 percent confidence (1.96 standard deviations). (Leave no cells blank - be certain to enter "0" wherever required. Round your answers to 3 decimal places.)
p−p− | |
Sp | |
UCL | |
LCL | |
b. What comments can you make about the process?
Process is out of statistical control | |
Process is in statistical control |
Answer a:
Sample | defects | Observations |
1 | 2 | 15 |
2 | 1 | 15 |
3 | 1 | 15 |
4 | 1 | 15 |
5 | 3 | 15 |
6 | 1 | 15 |
7 | 0 | 15 |
8 | 2 | 15 |
9 | 1 | 15 |
10 | 0 | 15 |
total | 12 | 150 |
steps and formulas, for z= | 1.96 | |
Average Proportion of defects=P | total defects/total observations | 0.0800 |
Q= | 1-P | 0.9200 |
N= | average sample size | 15 |
Standard deviation, Sp | squareroot(P*Q/N) | 0.070 |
UCL= | P + z*Sp | 0.217 |
LCL= | P - z*Sp | -0.057 |
defects cannot be negative, therefore negative LCL is taken as '0' | 0.000 |
Answer b": The process is in control: As we can see that NO sample is beyond control limits in charts
Please ask, if you have any doubts through the comment section. Do rate the answer
Sample | defects | Observations | proportion of defect=defectives/observations | P | UCL | LCL |
1 | 2 | 15 | 0.1333 | 0.0800 | 0.2173 | 0.0000 |
2 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
3 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
4 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
5 | 3 | 15 | 0.2000 | 0.0800 | 0.2173 | 0.0000 |
6 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
7 | 0 | 15 | 0.0000 | 0.0800 | 0.2173 | 0.0000 |
8 | 2 | 15 | 0.1333 | 0.0800 | 0.2173 | 0.0000 |
9 | 1 | 15 | 0.0667 | 0.0800 | 0.2173 | 0.0000 |
10 | 0 | 15 | 0.0000 | 0.0800 | 0.2173 | 0.0000 |