In: Operations Management
The S&OP team at Kansas Furniture, has received estimates of demand requirements as shown in the table. Assuming one-time stockout costs for lost sales of
$125125
per unit, inventory carrying costs of
$2525
per unit per month, and zero beginning and ending inventory, evaluate the following plan on an incremental cost basis:Plan B: Vary the workforce to produce the prior month's demand. The firm produced
1 comma 3001,300
units in June. The cost of hiring additional workers is
$3030
per unit produced. The cost of layoffs is
$6060
per unit cut back.
(Enter
all responses as whole numbers.) Note: Both hiring and layoff costs are incurred in the month of the change (i.e., going from production of
1 comma 3001,300
in July to
10001000
in August requires a layoff (and related costs) of
300300
units in August).
| 
 Month  | 
 Demand  | 
 Production  | 
 Hire (Units)  | 
 Layoff (Units)  | 
 Ending Inventory  | 
 Stockouts (Units)  | 
|
| 
 1  | 
 July  | 
 10001000  | 
 1,3001,300  | 
 00  | 
 00  | 
 300300  | 
 00  | 
| 
 2  | 
 August  | 
 12001200  | 
 10001000  | 
 00  | 
 300300  | 
 100100  | 
 00  | 
| 
 3  | 
 September  | 
 14001400  | 
 12001200  | 
 200200  | 
 00  | 
 00  | 
 100100  | 
| 
 4  | 
 October  | 
 18001800  | 
 14001400  | 
 200200  | 
 00  | 
 00  | 
 400400  | 
| 
 5  | 
 November  | 
 18001800  | 
 18001800  | 
 400400  | 
 00  | 
 00  | 
 00  | 
| 
 6  | 
 December  | 
 18001800  | 
 18001800  | 
 00  | 
 00  | 
 00  | 
 00  | 
The total hiring cost =
$24,00024,000.
(Enter your response as a whole number.)The total layoff cost =
$18,00018,000.
(Enter your response as a whole number.)The total inventory carrying cost =
$10,00010,000.
(Enter your response as a whole number.)The total stockout cost =
$62,50062,500.
(Enter your response as a whole number.)The total cost, excluding normal time labor costs, for Plan B =
$114,500114,500.
(Enter your response as a whole number.)
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