In: Operations Management
A. Kleenway supermarket is comparing the two approaches to inventory management: Continuous review and periodic review: Use both approaches to evaluate the cost and recommend a method for Kleenway. Data given below.
Distribution of weekly demand |
Normal |
Mean |
1000 units per week |
Standard Deviation of weekly demand |
250 units |
Holding cost |
0.20 per unit per week |
Ordering cost |
2500 |
Lead time |
4 week |
Service level Desired |
90% |
Review period (when using periodic review) |
5 weeks |
Number of weeks per year |
50 |
Cost per unit |
100 |
Continuous review system |
Formula used (with numbers substituted for variables) |
Value obtained |
EOQ |
||
Mean lead time demand |
||
s.d. Lead time demand |
||
Z value for a service level of 90% |
||
Safety stock |
||
Reorder Level |
||
Total expected ordering cost per year |
||
Total expected holding cost per year |
||
Total expected cost per year |
||
Service level if SS is reduced by 300 units |
Periodic review system |
Formula used (with numbers substituted for variables) |
Value obtained |
Mean demand during (lead time + review period ) |
||
s.d. of demand during (lead time + review period ) |
||
Z value for a service level of 90% |
||
Safety stock |
||
Order up to Level |
||
Total holding cost per year |
||
Total ordering cost per year |
||
Total cost per year |
If there was no additional cost for continuous review, will that always be better than periodic review? Yes or No explain
Continuous review system | Formula used (with numbers substituted for variables) | Value obtained |
EOQ | =(2*1000*2500/0.2)^0.5 | 5000 |
Mean lead time demand | =1000*4 | 4000 |
s.d. Lead time demand | =250*4^0.5 | 500 |
Z value for a service level of 90% | =NORMSINV(0.9) | 1.28 |
Safety stock | =1.28*500 | 640 |
Reorder Level | =4000+640 | 4640 |
Total expected ordering cost per year | =1000*50*2500/5000 | 25000 |
Total expected holding cost per year | =5000/2*0.2*50 | 25000 |
Total expected cost per year | =25000+25000 | 50000 |
Service level if SS is reduced by 300 units | =NORMSDIST((640-300)/500) | 75.17% |
Periodic review system | Formula used (with numbers substituted for variables) | Value obtained |
Mean demand during (lead time + review period ) | =1000*(4+5) | 9000 |
s.d. of demand during (lead time + review period ) | =250*(4+5)^0.5 | 750 |
Z value for a service level of 90% | =NORMSINV(0.9) | 1.28 |
Safety stock | =1.28*750 | 960 |
Order up to Level | =9000+960 | 9960 |
Total holding cost per year | =1000*5/2*0.2*50 | 25000 |
Total ordering cost per year | =50/5*2500 | 25000 |
Total cost per year | =25000+25000 | 50000 |
If there was no additional cost for continuous review, will that always be better than periodic review? Yes or No explain
Yes, continuous review will always be better than periodic review, because , continuous review is more accurate and takes exact demand into consideration on a continuous basis, so there's tighter inventory control.