Question

In: Operations Management

A. Kleenway supermarket is comparing the two approaches to inventory management: Continuous review and periodic review:...

A. Kleenway supermarket is comparing the two approaches to inventory management: Continuous review and periodic review: Use both approaches to evaluate the cost and recommend a method for Kleenway. Data given below.      

Distribution of weekly demand

Normal

Mean

1000 units per week

Standard Deviation of weekly demand

250 units

Holding cost

0.20 per unit per week

Ordering cost

2500

Lead time

4 week

Service level Desired

90%

Review period (when using periodic review)

5 weeks

Number of weeks per year

50

Cost per unit

100

Continuous review system

Formula used (with numbers substituted for variables)

Value obtained

EOQ

Mean lead time demand

s.d. Lead time demand

Z value for a service level of 90%

Safety stock

Reorder Level

Total expected ordering cost per year

Total expected holding cost per year

Total expected cost per year

Service level if SS is reduced by 300 units

Periodic review system

Formula used (with numbers substituted for variables)

Value obtained

Mean demand during (lead time + review period )

s.d. of demand during (lead time + review period )

Z value for a service level of 90%

Safety stock

Order up to Level

Total holding cost per year

Total ordering cost per year

Total cost per year

If there was no additional cost for continuous review, will that always be better than periodic review?             Yes or No     explain  

Solutions

Expert Solution

Continuous review system Formula used (with numbers substituted for variables) Value obtained
EOQ =(2*1000*2500/0.2)^0.5 5000
Mean lead time demand =1000*4 4000
s.d. Lead time demand =250*4^0.5 500
Z value for a service level of 90% =NORMSINV(0.9) 1.28
Safety stock =1.28*500 640
Reorder Level =4000+640 4640
Total expected ordering cost per year =1000*50*2500/5000 25000
Total expected holding cost per year =5000/2*0.2*50 25000
Total expected cost per year =25000+25000 50000
Service level if SS is reduced by 300 units =NORMSDIST((640-300)/500) 75.17%
Periodic review system Formula used (with numbers substituted for variables) Value obtained
Mean demand during (lead time + review period ) =1000*(4+5) 9000
s.d. of demand during (lead time + review period ) =250*(4+5)^0.5 750
Z value for a service level of 90% =NORMSINV(0.9) 1.28
Safety stock =1.28*750 960
Order up to Level =9000+960 9960
Total holding cost per year =1000*5/2*0.2*50 25000
Total ordering cost per year =50/5*2500 25000
Total cost per year =25000+25000 50000

If there was no additional cost for continuous review, will that always be better than periodic review?             Yes or No     explain  

Yes, continuous review will always be better than periodic review, because , continuous review is more accurate and takes exact demand into consideration on a continuous basis, so there's tighter inventory control.


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