In: Accounting
Activity-Based Costing and Conventional Costs Compared
Chef Grill Company manufactures two types of cooking grills: the
Gas Cooker and the Charcoal Smoker. The Cooker is a premium product
sold in upscale outdoor shops; the Smoker is sold in major discount
stores. Following is information pertaining to the manufacturing
costs for the current month.
| Gas Cooker | Charcoal Smoker | |
|---|---|---|
| Units | 1,000 | 7,000 | 
| Number of batches | 40 | 10 | 
| Number of batch moves | 80 | 20 | 
| Direct materials | $50,000 | $100,000 | 
| Direct labor | $20,000 | $28,000 | 
Manufacturing overhead follows:
| Activity | Cost | Cost Driver | 
|---|---|---|
| Materials acquisition and inspection | $360,000 | Amount of direct materials cost | 
| Materials movement | 16,600 | Number of batch moves | 
| Scheduling | 30,000 | Number of batches | 
| $406,600 | 
Rounding instructions: Do not round until your final answers. Round total cost answers to the nearest dollar and per unit answers to the nearest cent.
(a) Determine the total and per-unit costs of manufacturing the Gas Cooker and Charcoal Smoker for the month, assuming all manufacturing overhead is assigned on the basis of direct labor dollars.
HINT: Use 8.4708 for overhead rate calculations.
| Total cost | $Answer | |
| Gas Cooker | $Answer | per unit | 
| Charcoal Smoker | $Answer | per unit | 
(b) Determine the total and per-unit costs of manufacturing the Gas Cooker and Charcoal Smoker for the month, assuming manufacturing overhead is assigned using activity-based costing.
| Total cost | $Answer | |
| Gas Cooker | $Answer | per unit | 
| Charcoal Smoker | $Answer | per unit | 
| Solution: | ||||
| a. | Total cost | 604,598 | ||
| Gas Cooker | 239.42 | per unit | ||
| Charcoal Smoker | 52.17 | per unit | ||
| Working Notes: | ||||
| Gas Cooker | Charcoal Smoker | Total cost | ||
| I | Direct materials | $50,000 | $100,000 | $150,000 | 
| II | Direct labor | $20,000 | $28,000 | $48,000 | 
| III | manufacturing overhead | $169,416.00 | $237,182.40 | $406,598.40 | 
| [8.4708 x $20,000] | [8.4708 x $28,000] | |||
| IV=I+II+III | Total cost | $239,416.00 | $365,182.40 | $604,598 | 
| ÷ | ||||
| V | Units | 1000 | 7000 | |
| VI=IV/V | per-unit costs of manufacturing | $ 239.42 | $ 52.17 | |
| [239,416/1000] | [365,182.40/7000] | |||
| b. | ||||
| Total cost | 604,600 | |||
| Gas Cooker | 227.28 | per unit | ||
| Charcoal Smoker | 53.90 | per unit | ||
| Working Notes: | ||||
| Total cost | Gas Cooker | Total cost | ||
| I | Direct materials | $50,000 | $100,000 | $150,000 | 
| II | Direct labor | $20,000 | $28,000 | $48,000 | 
| III | manufacturing overhead | |||
| IV | Materials acquisition and inspection | $120,000 | $240,000 | $360,000 | 
| [$50,000 x 2.40] | [$100,000 x 2.40] | |||
| V | Materials movement | $13,280 | $3,320 | $16,600 | 
| [80 x 166 ] | [20 x 166 ] | |||
| VI | Scheduling | $24,000 | $6,000 | $30,000 | 
| [40 x 600 ] | [10 x 600 ] | |||
| VII=I+II+III+IV+V+VI | Total cost | $227,280 | $377,320 | $604,600 | 
| ÷ | ||||
| VIII | Units | 1000 | 7000 | |
| IX=VII/VIII | per-unit costs of manufacturing | $ 227.28 | $ 53.90 | |
| [227,280/1000] | [377,320/7000] | |||
| Notes: | Computation of cost pool | |||
| A | B | C=A/B | ||
| Activity | Cost Driver | Cost | total base | Activity rate | 
| Materials acquisition and inspection | Amount of direct materials cost | $360,000 | 150,000 | 2.40 | 
| [50,000+100,000] | ||||
| Materials movement | Number of batch moves | 16,600 | 100 | 166 | 
| [80+20] | ||||
| Scheduling | Number of batches | 30,000 | 50 | 600 | 
| [40+10] | ||||
| Total | $406,600 | |||
| Please feel free to ask if anything about above solution in comment section of the question. | ||||