Question

A car manufacturing company is considering to increase the level of automation in their operations. Propose five technologies for them to adopt (5 points). What five benefits a well implemented ERP could bring them (5 points)?

Answer 1

Answer :

Automation is one of the main, critical elements in almost all production processes in the manufacturing of vehicles. Dating back to the Industrial Revolution, automation is arguably the impetus behind manufacturing. These processes have only gotten more sophisticated in the centuries since, as technology has advanced and new inventions have gained prominence. Most likely the manufacturing sector will change in the coming years. The industry is currently witnessing a shift from manual help to automation, giving rise to the term "industrial automation." Most modern, large-scale production operations are automated, requiring minimal or no human intervention. Industrial automation is certainly the need of the hour to meet the current requirements, and this is because the conventional production mechanisms are inadequate to meet the current requirements. Let's discuss recent advances in automation that are making big waves in the car manufacturing industry.

1.Cloud wireless data storage:
Cloud storage is one of the biggest advancements in automation which stands to benefit any industry. Cloud storage allows wireless storage of all the data. All data from nearly every machine can be uploaded automatically, ensuring all information is backed up over a wireless network. Additionally, all of your data is completely safe, accessible from any computer, and waiting to be recovered from the cloud in the event of any computer crashes.

2.Simulation and Modeling:
When making decisions about the future of any business it is important to manipulate, analyze, and leverage data. Businesses can leverage the latest technology to report, review, and forecast their data more effectively, using new forms of simulation, visualization, and available interaction. Some of the innovations such as virtual reality, immersion tools, and 3D visualization are available to a host of companies that rely on daily massive amounts of data including science, manufacturing, healthcare, energy, and finance. Beyond results, these technologies and associated resources help to efficiently grow lead teams and software to higher success levels.

3.Round the clock manufacturing:
In current years, constant, 24-hour production operations have come a long way. Industrial robots can perform repeatable processes 24 hours a day, seven days a week. The biggest advance is the extremely fine precision they can achieve in today's automated 24-hour machines. Now, these machines can be accurate to hundredths of a second, and in less space than the human eye can detect.

4.Robotics:

As these entities become cheaper, smarter, and more efficient in their roles on the edge of the factory, the robots will command a greater presence in shaping the manufacturing industry. These machines are allowed to take on more complex traits with advances in robotics technology, including increased dexterity, machine learning, memory, and the ability to collaborate more effectively. Therefore, these robots will introduce a new set of standards that will need to be adopted by every manufacturer to remain relevant.

5.Big data and AI:

The artificial intelligence technology in the form of self-driving cars and industrial robotics already exists in our daily lives. The technology in manufacturing applications will become the new norm that analyzes large data sets and undergoes predictive maintenance. In short, the companies will have no choice but to "go digital" for survival Also, the AI algorithms can be used to optimize supply chains in manufacturing, thus helping companies anticipate market changes. The manufacturers need to implement more sophisticated technology to keep up with the data, which is where specialist Enterprise Resource Planning ( ERP) solutions give your company the vital edge it requires to succeed.

Manufacturers are now investing in high-end tools and services which will directly concentrate on enhancing response time, streamlining the business process, and increasing profitability while building a collaborative workplace. Also, these devices can be integrated with a powerful ERP solution that will allow businesses to have a 360-degree view of the organization as a whole. This increases the quality of the manufactured products and takes every department to the same page. Benefits of well-implemented ERP in car manufacturing are as below:

Enhancing productivity:
Productivity rarely reflects an accident. This is all the product of a dedication to quality, strategic preparation, and concentrated effort. ERP helps you to timely and efficiently handle the daily schedules. It promotes centralized database support and helps management to make optimal use of every resource to deliver the best in it. ERP fosters refined strategic planning, prompt and diligent decision-making, increased speed, better synchronization, and management of huge data chunks.

Streamlined Processes :
ERP software is a centralized platform, which can be accessed and used by all departments of the organization. Current ERP systems also come with collaboration features that help centralize all data so that it can be accessed from one location by all workers who need access to data. Finally, each unit has full access to design status, manufacturing status, efficiency, inventory levels, and much more. This ERP software helps in processes related to seamless coordination and production and streamlines the entire business process.

Better coordination and collaboration:
Manufacturing ERP software allows companies to share data related to production not only with internal staff but also with suppliers, distributors, and customers. This process decreases the communication gap among these business partners and leads to streamlining of activities. As when a vendor is in short of inventory, ERP software allows the sales team to communicate the requirement. ERP manufacturing process software allows all department heads to manage external stakeholder data to enhance decision making efforts.

Cost Reduction:

Given the huge initial investment, the ERP program reduces costs for the manufacturing companies. ERP software reduces overtime and labor costs with eventually increasing worker productivity. Enhanced data accuracy and lower error rates in production units reduce the rework that can reduce financial resources. Inventory monitoring, replacement parts combined with more detailed production planning reduce over-inventory costs. ERP software leads to increased visibility in all financial facets of production and also helps to recognize future savings areas.

Improve Data Security:
Data is the workhorse that drives growth for the company. Therefore, an unsecured network you can't afford. The advantage of an ERP program comes here-data protection. Managers and supervisors can enhance data restrictions based on projects and requirements. Whatever data you insert is secured and coded in the ERP system. Older ERP systems were vulnerable to cyber thefts because the implementation of manual updates to each part of the program required this. The ERP provider releases auto-updates timely with new technologies, and thus eliminates the risk of data theft.

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