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In: Mechanical Engineering

Write a technical brief about non-traditional production processes of Hybrid Electrochemical processes and Express it very...

Write a technical brief about non-traditional production processes of Hybrid Electrochemical processes and Express it very technical aspects

Solutions

Expert Solution

It is a non traditional hybrid machining process nowdays becoming famous for these advantages:

  • Doesn't depend on work-tool hardness.
  • Complex contours can be machined easily.
  • No tool wear as this process is no contact type.
  • As the MRR is controlled by electrical parameters it is of high precision type and surface finish is better.

These hybrid processes are of two types:

1. Assisted ECM: In these hybrid processes laser beam, ultrasonic vibrations, abrasive jets are used to assist/facilitate the ECM process.

2. Combined ECM: In these processes conventional machining processes(milling, grinding, honning etc.) and non conventional processes(EDM, AJM etc) are directly introduced with non conventional ECM.

Advantages of Hybrid ECM:

  • High MRR can be obtained.
  • High surface finish is achieved.
  • Better flushing and circulation of electrolyte provide better machining.
  • Better mass & charge transport can be achieved.
  • Passivating layer can be easily removed.

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