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Propanol is burned with excess air to produce a mixture of comstock gases. The burner feed consists of 600 kh / h of propanol and 8700 kg / h of air. It is found that the total conversion of propanol is 90%. 95% of the propanol is burned through the complete reaction and the rest through incomplete reaction.
A. Determine the stoichiometry
CH3CH2CH2OH+ _O2---> _CO2+ H20
CH3CH2CH2OH+_O2 ---> _CO2 +_H20
B. LImitint reagent.
C. Excess reactive and %excess.
D. The molar composition on a humid base of the combustion gases% molar
E. The molar composition of the free gases of water vapor, % molar.
Given data :
Propanol Mass flow rate = 600 Kg/h
Propanol Molar flow rate = Mass flow rate/Molar mass = 600(kg) /60(kg/kmol) = 10 kmol/h
Mass flow rate of air = 8700 Kg
Molar flow rate of air = Mass flow rate / Molar mass = 8700(kg) / 29 (kg/kmol) = 300 Kmol /h
Molar flow rate of O2 = Mole fraction of O2 * Molar flow rate of air = 0.21*300 = 63 Kmol/h
Molar flow rate of N2 = Mole fraction of N2 * Molar flow rate of air = 0.79*300 = 237 Kmol/h
The reaction between Propanol and air (O2) can be given as
CH3CH2CH2OH + 4.5O2 3CO2 + 4H2O
So each mole of propanol requires about 4.5 mols of O2 forcomplete combustion.
Molar rate of propanal in our system = 10 kmol/h
Molar rate of O2 required according to stoichimery = 4.5 * Molar rate of propanal = 4.5*10 = 45 kmol/h
Molar rate of O2 supplied = 63 kmol/h
B) From above calculations it is evident that "Propanol" is the limiting reactant. Excess reactant is O2 .
C) Amount of excess reactant :
Excess flow rate of O2 = Actual Flow rate - Theortically required flow rate = 63 - 45 = 18 kmol/h
Percentage excess = (Actual Flow rate - Theortically required flow rate /Theortically required flow rate)*100 = ((63 - 45) / 45) *100
Percentage excess = 40 %*
D) Products :
a) Moles of Propanol converted:
It is given that 90% of propannol got converted. Thus the amount of Propanol converted = 0.9 * 10 = 9 kmol/h
Propnaol exiting with the gases = 10 - 9 = 1 kmol/h
b) CO2
From stoichiometry for each mole of 3 mol of CO2 is produced. So for 9 kmol/h of propnaol, 3*9 = 27 kmol/h of CO2 is produced.
c) H2O
From stoichiometry for each mole of 4 mol of H2O is produced. So for 9 kmol/h of propnaol, 4*9 = 36 kmol/h of H2Ois produced.
d) O2
From stoichiometry for each mole of 4.5 mol of O2 is consumed. So for 9 kmol/h of propnaol, 4.5*9 = 40.5 kmol/h of CO2 is produced.
CO2 exiting with the gases = 63 - 40.5 = 22.5 kmol/h
e) N2
N2 leaving the system = N2 entering the system = 237 kmol/h
The product stream :
Propanol = 1 kmol/h
O2 = 22.5 kmol/h
N2 = 237 kmol/h
CO2 = 27 kmol/h
H2O = 36 kmol/h
D) Molar composition humid based :
Total molar flow rate of gases = 1 + 22.5 + 237 + 27 + 36 = 323.5 Kmol/h
% Propanol = (Molar fflow rate of propanol / Total molar flow rate)*100 = (1/323.5) * 100 = 0.309 %
Similarly,
% O2 = 22.5/323.5 * 100 = 6.955 %
% N2 = 237/323.5 * 100 = 73.261 %
% CO2 = 27/323.5 * 100 = 8.346 %
% H2O = 36/323.5 * 100 = 11.128 %
E)
D) Molar composition on water vapour free based :
Total molar flow rate of gases excluding water vapour = 1 + 22.5 + 237 + 27 = 287.5 Kmol/h
% Propanol = (Molar flow rate of propanol / Total molar flow rate)*100 = (1/287.5)*100 = 0.347 %
Similarly,
% O2 = 22.5/287.5 * 100 = 7.826 %
% N2 = 237/287.5 * 100 = 82.434 %
% CO2 = 27/287.5 * 100 = 9.391 %
% H2O = 36/287.5 * 100 = 12.521 %