Question

What happens in Push Systems, what kind of wastes might be in the process, what other types of LEAN tools might you implement as you re-sequence the activities, what kinds of new problems might arise once a pull system is implemented, how would you utilize standardized work or visual management, how would you identify value versus non-value added work, etc.

Answer 1

Pull system is a lean technique for reducing waste from any production process. Implementing a pull system allows you to start a new job only when there is a demand from the customer. This allows you to reduce overhead costs and optimize storage costs.

The pull system is part of the LEAN principle of the lens, born in the late 1940s. The purpose of a lean pull system is to create a workflow where work is downloaded only when needed.

Content The purpose of implementing a pull system is to create a product based on actual needs, not predictions. By doing this, your company can focus on eliminating waste activities in the production process. As a result, you will be able to optimize your resources and reduce the possibility of recharging the battery.

In addition, the software of the pull system will allow you to provide timely work.

Just in time is a production model that produces results to meet practical needs and avoid control strategies and pressures.

When implementing the strategy, the company's production is based on expected needs that can not meet the actual needs. Such an imbalance can create unexpected financial gaps.

When working with knowledge, the concept of “just in time” can be applied in the same way as production - work items should be applied only when needed.

This is the opposite of "just in case" that some companies try to insure themselves by overcapacity in case of high demand somewhere in the future.

Apple is one of the most interesting examples of how a pull system can be successful. Have you seen these long lines in front of the Apple store during the last days of the iPhone?

Apple is always talking about its new products and customers are always ready to buy. They want to download the product from the store.

Apple does not overcrowd its stores or retail partners. They are waiting to see if there is more demand and if it increases they produce more. In this way, the company optimizes its resources and achieves high cost efficiency.