In: Chemistry
Benzene as a saturated liquid at 5,000 mmHg is fed to a vaporizer. The product from the vaporizer is a superheat vapor at 165°C and 4,550 mmHg.
For a flow rate of 2,500 moles/min of benzene, how much is needed (kW)?
If steam is available at 500°C and 20 bar and condenses to a saturated liquid at 20 bars, how much steam (kg/hr) is needed to vaporize the benzene?
Know: ΔHv = 30.765 kJ/mol, Tb = 80.10°C, SG = 0.879, Cp (l) = 126.5 * 10^-3 + 23.4 * 10^-5 T (°C), Cp (v) = 74.06 * 10^-3 + 32.95 * 10^-5T - 25.20 * 10^-8 T^2 + 77.57*10^-12 T^3
Saturated liquid Benzene conditions
Pressure Pl = 5000 mmHg
Temperature can be predicted from Antoine Equation log10Pl = A - B/(Tl + C) where A = 6.88, B=1196.76 and C = 219.161, Tl in K, Pl in mmHg
Substitute these values and calculate Tl at Pl=5000 mmHg
Tl = 157.06 °C
Saturated Vapor Benzene conditions
Pressure Pv = 4550 mmHg
Temperature can be predicted from Antoine Equation log10Pl = A - B/(Tl + C) where A = 6.88, B=1196.76 and C = 219.161, Tv in K, Pv in mmHg
Substitute these values and calculate Tv at Pv=4550 mmHg
Tv = 152.27 °C
Benzene flow rate m = 2500 moles/min
= 2500/60
= 41.667 moles/sec
kW needed to vaporise benzene = latent heat of vaporization + sensible heat required to superheat the saturated vapor
Note : Since liquid is already saturated sensible heat of liquid is will not be considered for the calculation
Cp(v) = 74.06 * 10^-3 + 32.95 * 10^-5 T - 25.2 * 10^-8 T^2 + 77.57 * 10^-12 T^3
For T in above relation substitute Tsv = 165 ° C
Cp(v) = 0.1219 kJ/mol °C
deltaHv heat of vaporization = 30.765 kJ/mol
kW needed = (m * deltaHv) + (m * Cp(v) * (Tsv - Tv))
= (41.667 * 30.765) +(41.667 * 0.1219 * (165 - 152.27))
= 1346.54 kW
Steam Calculation
From steam table
Steam saturation temperature at 20 bar is Ts = 212.37 °C.
Temperature Tss = 500 °C
Specific Heat Cps = 3.0248 kJ/kg °C
lateny heat of vaporization/condensation hc = 1888.65 kJ/kg
Q = msCps(Tss - Ts) +mshs
Q=1346.54 kW
= 1346.54 * 3600
= 4847544 kJ/hr
sustitute all values and solve for ms
Steam required ms = 1757.20 kg/hr