Schultz Electronics manufactures two ultra high-definition
television models: the Royale which sells for $1,480, and a new
model, the Majestic, which sells for $1,270. The production cost
computed per unit under traditional costing for each model in 2017
was as follows.
Traditional Costing
Royale
Majestic
Direct materials
$640
$430
Direct labor ($20 per hour)
120
100
Manufacturing overhead ($39 per DLH)
234
195
Total per unit cost
$994
$725
In 2017, Schultz manufactured 25,000 units of the Royale and
10,000 units of the Majestic. The overhead rate of $39 per direct
labor hour was determined by dividing total expected manufacturing
overhead of $7,881,550 by the total direct labor hours (200,000)
for the two models.
Under traditional costing, the gross profit on the models was
Royale $486 ($1,480 – $994) and Majestic $545 ($1,270 – $725).
Because of this difference, management is considering phasing out
the Royale model and increasing the production of the Majestic
model.
Before finalizing its decision, management asks Schultz’s
controller to prepare an analysis using activity-based costing
(ABC). The controller accumulates the following information about
overhead for the year ended December 31, 2017.
Activity
Cost Pools
Cost Drivers
Estimated
Overhead
Expected Use of
Cost Drivers
Activity-Based
Overhead Rate
Purchasing Number of orders $1,202,800 38,800 $31/order
Machine setups Number of setups 967,250 18,250 $53/setup
Machining Machine hours 4,899,500 119,500 $41/hour
Quality control Number of inspections 812,000 29,000
$28/inspection
The cost drivers used for each product were:
Cost Drivers
Royale
Majestic
Total
Purchase orders 16,800 22,000 38,800
Machine setups 5,750 12,500 18,250
Machine hours 74,400 45,100 119,500
Inspections 10,900 18,100 29,000
(a)Assign the total 2017 manufacturing overhead costs to the
two products using activity-based costing (ABC) and determine the
overhead cost per unit