In: Accounting
You recently recommended new inventory targets for your chilled beverages and dry snacks company, based on some super fancy MEIO techniques that you heard about in the class of a brilliant, inspiring, and entertaining lecturer who you later found out was Jack Ryan’s smarter, better looking and dramatically more humble CIA counterpart.
The VP of Supply Chain was thrilled with your thought leadership; but, now she needs to translate those targets into operational and financial impacts. Your analysis resulted in inventory targets expressed as days of forward demand coverage.
The average COGS per case is $40. 50 cases fit per full pallet. Your recommended target average days of inventory, by product type, is:
2019 forecasted sales, in COGS ($MM USD);
JAN |
FEB |
MAR |
APR |
MAY |
JUN |
JUL |
AUG |
SEP |
OCT |
NOV |
DEC |
|
Snacks |
9.1 |
9.3 |
9.3 |
9.2 |
9.2 |
9.1 |
12.5 |
8.5 |
8.8 |
9.7 |
10.4 |
11.6 |
Beverages |
2.5 |
2.5 |
2.9 |
5.7 |
5.7 |
15.2 |
21.1 |
17.3 |
16.1 |
7.4 |
3.1 |
2.2 |
Using this business scenario above, answer the following question:
Assuming one production location and six regional distribution centers, and weekly plant to DC replenishments, if the average full pallet weighs 200 pounds, are you more likely to use LTL or TL on the plant to RDC lanes? Pro tip, a standard truck has room for 26 standard pallets on the floor. Assume you can only stack one additional layer of pallets on top, meaning the maximum pallets per truck is 52.
Show your work or intermediate steps.
Given :
Average COGS = $ 40
50 cases fit on one Pallet
No of days Inventory to be kept
Snacks = 30 days
Beverages = 7 days in Q 1 , 14 days in Q 2 , 14 days in Q 3 and 4 days in Q 4
Average full pallet weights = 200 pounds of 50 cases means 1 case has 4 pounds.
One truck can accommodate 26 Pallets = 5200 Pounds or 1300 cases
Working is given as under
Basic Details given | ||||||||||||
jan | feb | mar | apr | may | jun | jul | aug | sep | oct | nov | dec | |
Snacks | 9.1 | 9.3 | 9.3 | 9.2 | 9.2 | 9.1 | 12.5 | 8.5 | 8.8 | 9.7 | 10.4 | 11.6 |
Beverages | 2.5 | 2.5 | 2.9 | 5.7 | 5.7 | 15.2 | 21.1 | 17.3 | 16.1 | 7.4 | 3.1 | 22 |
Total | 11.6 | 11.8 | 12.2 | 14.9 | 14.9 | 24.3 | 33.6 | 25.8 | 24.9 | 17.1 | 13.5 | 33.6 |
1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | 1000000 | |
jan | feb | mar | apr | may | jun | jul | aug | sep | oct | nov | dec | |
Snacks | 9100000 | 9300000 | 9300000 | 9200000 | 9200000 | 9100000 | 12500000 | 8500000 | 8800000 | 9700000 | 10400000 | 11600000 |
Beverages | 2500000 | 2500000 | 2900000 | 5700000 | 5700000 | 15200000 | 21100000 | 17300000 | 16100000 | 7400000 | 3100000 | 22000000 |
Total | 11600000 | 11800000 | 12200000 | 14900000 | 14900000 | 24300000 | 33600000 | 25800000 | 24900000 | 17100000 | 13500000 | 33600000 |
No of Cases | @ $ 40 per cases | |||||||||||
jan | feb | mar | apr | may | jun | jul | aug | sep | oct | nov | dec | |
Snacks | 227500 | 232500 | 232500 | 230000 | 230000 | 227500 | 312500 | 212500 | 220000 | 242500 | 260000 | 290000 |
Beverages | 62500 | 62500 | 72500 | 142500 | 142500 | 380000 | 527500 | 432500 | 402500 | 185000 | 77500 | 550000 |
Total | 290000 | 295000 | 305000 | 372500 | 372500 | 607500 | 840000 | 645000 | 622500 | 427500 | 337500 | 840000 |
No of Pallets | @ 50 Cases / Pallet | |||||||||||
jan | feb | mar | apr | may | jun | jul | aug | sep | oct | nov | dec | |
Snacks | 4550 | 4650 | 4650 | 4600 | 4600 | 4550 | 6250 | 4250 | 4400 | 4850 | 5200 | 5800 |
Beverages | 1250 | 1250 | 1450 | 2850 | 2850 | 7600 | 10550 | 8650 | 8050 | 3700 | 1550 | 11000 |
Total | 5800 | 5900 | 6100 | 7450 | 7450 | 12150 | 16800 | 12900 | 12450 | 8550 | 6750 | 16800 |
No of Trucks required | @ 26 Pallets per Truck | |||||||||||
jan | feb | mar | apr | may | jun | jul | aug | sep | oct | nov | dec | |
Snacks | 175.00 | 178.85 | 178.85 | 176.92 | 176.92 | 175.00 | 240.38 | 163.46 | 169.23 | 186.54 | 200.00 | 223.08 |
Beverages | 48.08 | 48.08 | 55.77 | 109.62 | 109.62 | 292.31 | 405.77 | 332.69 | 309.62 | 142.31 | 59.62 | 423.08 |
Total | 223.08 | 226.92 | 234.62 | 286.54 | 286.54 | 467.31 | 646.15 | 496.15 | 478.85 | 328.85 | 259.62 | 646.15 |
No of Trucks required | @ 52 | If 52 Pallets are stacked in a Truck | ||||||||||
jan | feb | mar | apr | may | jun | jul | aug | sep | oct | nov | dec | |
Snacks | 87.50 | 89.42 | 89.42 | 88.46 | 88.46 | 87.50 | 120.19 | 81.73 | 84.62 | 93.27 | 100.00 | 111.54 |
Beverages | 24.04 | 24.04 | 27.88 | 54.81 | 54.81 | 146.15 | 202.88 | 166.35 | 154.81 | 71.15 | 29.81 | 211.54 |
Total | 111.54 | 113.46 | 117.31 | 143.27 | 143.27 | 233.65 | 323.08 | 248.08 | 239.42 | 164.42 | 129.81 | 323.08 |
Hence , we can see that approximately how many trucks are required to accommodate the Loading as per No of Cases per Pallets.