In: Operations Management
The Roadking Tire Company produces the Roadrunner tire. The annual demand at its DC is 17,400 tires. The transport and handling costs are $2,600 each time a shipment of tires is ordered at the distribution center. Orders are filled in 10 days. The annual carrying cost is $3.75 per tire. Assume the company works 260 days per year.
Question: The Roadking Tire Company produces the Roadrunner tire. The annual demand at its DC is 17,400 tires. The transport and handling costs are $2,600 each time a shipment of tires is ordered at the distribution center. Orders are filled in 10 days. The annual carrying cost is $3.75 per tire. Assume the company works 260 days per year.
Answer:
Given that:
Annual Demand (D) = 17400
Order Cost (S) = 2600
Holding Cost (H) = 3.75
Number of working days (N) = 260
Lead Time (Lt) = 10 days
a. Determine the optimal order quantity and the minimum total annual cost.
Economic Order Quantity (EOQ) is given by:
EOQ = Sqrt(2 x D x S / H)
Therefore:
EOQ = Sqrt(2 x 17400 x 2600 / 3.75)
EOQ = Sqrt(24128000)
EOQ = 4912.03
Now:
Total Annual Cost is given by:
Total Annual Cost (TC) = (D x S) / EOQ + (EOQ x H) / 2
Therefore:
Total Annual Cost (TC) = (17400 x 2600) / 4912.03 + (4912.03 x 3.75) / 2
Total Annual Cost (TC) = 18420.0977196
Total Annual Cost (TC) = 18420.10
b. Compute the optimal number of orders to place per year.
Number of orders per year is given by:
Number of orders per year = D / EOQ
Therefore:
Number of orders per year = 17400 / 4912.03 = 3.54232364216
Number of orders per year = 4
c. Compute the number of operating days between orders, based on optimal ordering policy.
Time between orders (TBO) is given by:
Time between orders (TBO) = (EOQ / D) x N
Therefore:
Time Between Orders (TBO) = (4912.03 / 17400) x 260
Time Between Orders (TBO) = 73.3981494253
Time Between Orders (TBO) = 73.40
d. Determine the reorder point.
Reorder Point (ROP) is given by:
ROP = d x Lt
Here: d = D / 260 = 17400 / 260 = 66.9230769231 = 66.92
Therefore:
ROP = 66.92 x 10
ROP = 669.2
ROP = 669