In: Mechanical Engineering
Schematically show (1) forces (including all components and resultant force) at the tool-chip surface, (2) forces (including all components and resultant force) at the material shear plane, and (3) depth of cut and chip thickness of orthogonal cutting.
(1) forces (including all components and resultant force) at the tool-chip surface
where:- FC = Cutting force , Ff = feed force
FD = Thrust force , F p = back force , F= Resultant force
(2) forces (including all components and resultant force) at the material shear plane
representation on merchant force circle diagram
(3) depth of cut and chip thickness of orthogonal cutting.
t1 = undeformed chip thickness
t2 = deformed chip thickness
note= in orthogonal cutting uncut chip thickness, t = depth of cut (d)