In: Operations Management
Susan Bromley, operations manager at Enviro-Tech, Inc., has collected data concerning three new plant locations. The fixed and variable costs for these three locations are as follows:
| 
 Location  | 
 Fixed Cost per Year  | 
 Variable Cost per Unit  | 
| 
 1  | 
 $500, 000  | 
 $1,000  | 
| 
 2  | 
 $1,700,000  | 
 $200  | 
| 
 3  | 
 $1,100,000  | 
 $500  | 
a)
Total Cost Equations for each alternative location are following:
TC = Fixed cost + Variable cost per unit * Q
TC1 = 500000+1000Q
TC2 = 1700000+200Q
TC3 = 1100000+500Q
b)
Break-even quantity for locations 1 and 2 = (Fixed cost of location 2 - Fixed cost of location 1) / (Variable cost of location 1 - Variable cost of location 2)
= (1700000-500000)/(1000-200)
= 1500 units
Break-even quantity for locations 1 and 3 = (Fixed cost of location 3 - Fixed cost of location 1) / (Variable cost of location 1 - Variable cost of location 3)
= (1100000-500000)/(1000-500)
= 1200 units
Break-even quantity for locations 2 and 3 = (Fixed cost of location 3 - Fixed cost of location 2) / (Variable cost of location 2 - Variable cost of location 3)
= (1100000-1700000)/(200-500)
= 2000 units
c)
Create the Total Cost table for different quantities as below:
| Location | 1 | 2 | 3 | 
| Fixed Cost (FC) | 500,000 | 1,700,000 | 1,100,000 | 
| Variable Cost (VC) | 1,000 | 200 | 500 | 
| Total Cost = FC + Q * VC | |||
| Quantity (Q) | 1 | 2 | 3 | 
| 0 | 500,000 | 1,700,000 | 1,100,000 | 
| 1,200 | 1,700,000 | 1,940,000 | 1,700,000 | 
| 1,500 | 2,000,000 | 2,000,000 | 1,850,000 | 
| 2,000 | 2,500,000 | 2,100,000 | 2,100,000 | 
| 3,000 | 3,500,000 | 2,300,000 | 2,600,000 | 
Using the data in above table, Total Cost curves for the three potential locations are plotted as below:

Range in volume over which each location is best is following:
| Alternative | Most economical Quantity (Q) range | ||
| Location 1 | 0 | < Q ≤ | 1,200 | 
| Location 3 | 1,200 | < Q ≤ | 2,000 | 
| Location 2 | 2,000 | < Q < | Inifnity |