Question

In: Operations Management

A manager is trying to determine which of three production processes to implement to produce a component for a new product line.


A manager is trying to determine which of three production processes to implement to produce a component for a new product line. Process A would entail a variable cost of $17 per unit and an annual fixed cost of $150,000. Process B would entail a variable cost of $11 per unit and an annual fixed cost of $250,000. Process C would entail a variable cost of $20 per unit and an annual fixed cost of $180,000.

a. Develop three separate models in your spreadsheet to calculate Total cost for each process.

            The models must be flexible and able to calculate Total cost for any Quantity produced.

b. Create a Cost-Volume graph that shows total cost lines for all three options.

            (Volume should range from 0 to 30,000)

c. Write an interpretation of your graph

Solutions

Expert Solution

(a)

Use the following Excel formulation to populate the data-table for the total cost of A, B, C for volume ranging from 0 to 30,000.

The sequence of operation in data table: Complete all the formulae on the sheet ---> select the array $G$2:$J$18 --> go to data-table from the what-if analysis menu ---> enter $C$2 in the column input cell ---> Click OK

The output of the data table

TC-A TC-B TC-C
0 150,000 250,000 180,000
2,000 184,000 272,000 220,000
4,000 218,000 294,000 260,000
6,000 252,000 316,000 300,000
8,000 286,000 338,000 340,000
10,000 320,000 360,000 380,000
12,000 354,000 382,000 420,000
14,000 388,000 404,000 460,000
16,000 422,000 426,000 500,000
18,000 456,000 448,000 540,000
20,000 490,000 470,000 580,000
22,000 524,000 492,000 620,000
24,000 558,000 514,000 660,000
26,000 592,000 536,000 700,000
28,000 626,000 558,000 740,000
30,000 660,000 580,000 780,000

(b)

Generate the straight lines for TC using the scatter plot option in Excel from the above output.

(c)

Interpretation

  • Process C is never a desired option because it does not give minimum cost in any situation.
  • Process A is best if the volume is 16,666 or less.
  • Process B is best if the volume is 16,667 or more.

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