In: Operations Management
Elizabeth Kennedy sells beauty supplies. Her annual demand for a particular skin spackle is 17,000 units. The cost of placing an order is $50, while the holding cost per unit per year is 20 percent of the cost. This item currently costs $12.50 if the order quantity is less than 1500. For orders of 1501 units up to 10,000 units the cost falls to $12.45 and for orders of 10,001 or greater, the cost falls to $12.40. To minimize total cost, how many units should Elizabeth order each time she places an order? What is the minimum total cost?
| Number of Orders | |||
| <1500 | 1501| O>10001 |
| |
| Annual Demand | 17000 | 17000 | 17000 |
| Set up Cost | 50 | 50 | 50 |
| Product Cost | 12.50 | 12.45 | 12.40 |
| Holding Cost ( % of PC) | 20% | 20% | 20% |
| Holding Cost( in $) | 2.50 | 2.49 | 2.48 |
| EOQ | 825 | ||
| Total Cost at Different Order levels | 825 | 1500 | 10001 |
| Inventory Carrying Cost | 1031.25 | 1875 | 12451.245 |
| Ste up Cost Carrying Cost | 1030 | 567 | 85 |
| Product Cost | 212500 | 212500 | 211650 |
| Total Cost | 214562 | 214942 | 224186 |
| Number of Orders | ||||
| <1500 | 1501| O>10001 |
| | |
| Annual Demand | 17000 | 17000 | 17000 | |
| Set up Cost | 50 | 50 | 50 | |
| Prodcut Cost | 12.5 | 12.45 | 12.4 | |
| Holding Cost ( % of PC) | 0.2 | 0.2 | 0.2 | |
| Holding Cost( in $) | =SUMPRODUCT(B6,B5) | =SUMPRODUCT(C6,C5) | =SUMPRODUCT(D6,D5) | |
| EOQ | =SQRT(2*B3*B4/B7) | |||
| Total Cost at Different Order levels | 825 | 1500 | 10001 | |
| Inventory Carrying Cost | =B12/2*B7 | =C12/2 *B7 | =D12/2 *C7 | |
| Ste up Cost Carrying Cost | =B3/B12*B4 | =B3/C12*B4 | =C3/D12*C4 | |
| Product Cost | =B5*B3 | =B5*B3 | =C5*C3 | |
| Total Cost | =SUM(B14:B16) | =SUM(C14:C16) | =SUM(D14:D16) | |
Formula Sheet :-


So, the Elizabeth should order 825 units each time to minimize her costs, her total costs are 214562 in this case. Including product cost)
Also,
| Total Cost at Different Order levels | 825 | 1500 | 10001 |
| Inventory Carrying Cost | 1031 | 1875 | 12451 |
| Ste up Cost Carrying Cost | 1030 | 567 | 85 |
| Total cost | 2062 | 2442 | 12536 |