In: Accounting
After reviewing the new activity-based costing system that Nancy Chen has implemented at IVC's CenterPoint manufacturing facility, Tom Spencer, the production supervisor, believes that he can reduce production costs by reducing the time spent on machine setups. He has spent the last month working with employees in the plant to change over the machines more quickly with the same reliability. He plans to produce 120,000 units of the Sport model and 50,000 units of the Pro model in the first quarter. He believes that with his more efficient setup routine, he can reduce the number of setup hours for both the Sport and the Pro products by 15 percent.
Cost Drivers and Cost Driver Volumes—CenterPoint Manufacturing Facility
Cost Driver Volume | ||||
Activity | Cost Driver | Sport | Pro | Total |
Assembly building | ||||
Assembling | Machine-hours | 8,000 | 32,000 | 40,000 |
Setting up machines | Setup hours | 60 | 600 | 660 |
Handling material | Production runs | 28 | 60 | 88 |
Packaging building | ||||
Inspecting and packing | Direct labor-hours | 68,000 | 26,800 | 94,800 |
Shipping | Number of shipments | 120 | 240 | 360 |
Third Quarter Unit Cost Report, Activity-Based Costing—CenterPoint Manufacturing Facility
Sport | Pro | ||||||
Direct material | $ | 1,520,000 | $ | 2,440,000 | |||
Direct labor | |||||||
Assembly | $ | 770,000 | $ | 640,000 | |||
Packaging | 1,010,000 | 400,000 | |||||
Total direct labor | $ | 1,780,000 | $ | 1,040,000 | |||
Direct costs | $ | 3,300,000 | $ | 3,480,000 | |||
Overhead | |||||||
Assembly building | |||||||
Assembling (@ $30 per MH) | $ | 240,000 | $ | 960,000 | |||
Setting up machine (@ $900 per setup hour) | 54,000 | 540,000 | |||||
Handling material (@ $3,000 per run) | 84,000 | 180,000 | |||||
Packaging building | |||||||
Inspecting and packing (@ $5 per direct labor-hour) | 340,000 | 134,000 | |||||
Shipping (@ $1,320 per shipment) | 158,400 | 316,800 | |||||
Total ABC overhead | $ | 876,400 | $ | 2,130,800 | |||
Total ABC cost | $ | 4,176,400 | $ | 5,610,800 | |||
Number of units | 120,000 | 50,000 | |||||
Unit cost | $ | 34.80 | $ | 112.22 | |||
Required:
a. Compute the amount of overhead allocated to the Sport and the Pro drones for the first quarter using activity-based costing. Assume that all events are the same in the first quarter as in the third quarter except for the number of setup hours. Assume the cost of a setup hour remains at $900.
Sport: ?
Pro: ?
The computation of amount of overhead allocated to the Sport and the Pro drones for the first quarter using activity-based costing.is shown below:-
The overhead cost will stay the same for the following
activities because it is the same as the third quarter.
Assembling (@ 30 per MH)
Setting up machine (@ 900 per setup hour)
Handling material (@ 3,000 per rum)
Inspecting and Packing (@ 5 per direct labor-hour)
Shipping (@ $1,320 per shipment)
Here, there is a change for setting up machine which is shown
below also it has been provided that in the first quarter it has
been declined by 15%
Sport = (1 - Reduced percentage) * Setting up machine
cost
= (1 - 15%) * $54,000
= 0.85 * $54,000
= $45,900
Pro = (1 - Reduced percentage) * Setting up machine
cost
= (1 - 15%) * $540,000
= 0.85 * $540,000
= $459,000
Now,
Total activity-based costing overhead
Sport = Assembling cost + Sport (calculated above) + Handling
material cost + Inspecting and packing cost + Shipping
cost
= $240,000 + $45,900 + $84,000 + $340,000 + $158,400
= $868,300
Pro = Assembling cost + Sport (calculated above) + Handling
material cost + Inspecting and packing cost + Shipping
cost
= $960,000 + $459,000 + $180,000 + $134,000 + $316,800
= $2,049,800