Question

In: Operations Management

9. The price of an item depends on the order quantity: (ignore this row) Less than...

9. The price of an item depends on the order quantity:

(ignore this row)
Less than 100 pounds $ 20 per pound
100 pounds to 999 pounds $ 19 per pound
1,000 pounds or more $ 18 per pound

It costs $40 to place each order. Annual demand is 3,000 units. Carrying cost is 25 percent of the material price.

What is the optimal order quantity, and what would be its annual total cost? Go to at least two decimal places for your intermediate calculations. Round your answers to the nearest whole number.

Optimal order quantity    pounds
Total annual cost    (ignore this cell)

Solutions

Expert Solution

OPTIMAL ORDER QUANTITY = 1000

TOTAL COST FOR OPTIMAL QUANTITY = 56370

DEMAND = 3000

ORDERING COST = 40

HOLDING COST % = 25 %

EOQ = SQRT(2 * D * S / H), WHERE D = DEMAND, S = ORDERING COST, H = HOLDING COST

ANNUAL HOLDING COST = (Q* / 2) * H

ANNUAL ORDERING COST = (DEMAND / Q*) * S

ANNUAL PURCHASE COST = DEMAND * PER UNIT COST IN PARTICULAR PRICE BRACKET

TCI = AHC + AOC + APC

OPTIMAL ORDER QUANTITY = 1000

TOTAL COST FOR OPTIMAL QUANTITY = 56370


#

MINIMUM QUANTITY

MAXIMUM QUANTITY

UNIT COST

ADJUSTED HOLDING COST

Q

Q*

AHC

AOC

APC

TCI

1

0

99

20

5

219

99

(99 / 2) * 5 = 247.5

3000 / 99 * 40 = 1212.12

3000 * 20 = 60000

247.5 + 1212.12 + 60000 = 61460

2

100

999

19

4.75

225

225

(225 / 2) * 4.75 = 534.38

3000 / 225 * 40 = 533.33

3000 * 19 = 57000

534.38 + 533.33 + 57000 = 58068

3

1000

OR MORE

18

4.5

231

1000

(1000 / 2) * 4.5 = 2250

3000 / 1000 * 40 = 120

3000 * 18 = 54000

2250 + 120 + 54000 = 56370

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