In: Accounting
Cost of Quality and Value-Added/Non-Value-Added Reports for a Service Company
Three Rivers Inc. provides cable TV and Internet service to the local community. The activities and activity costs of Three Rivers are identified as follows:
a. Identify the cost of quality classification for each activity and whether the activity is value-added or non-value-added.
Quality Control Activities | Activity Cost | Quality Cost Classification | Value-Added/ Non-Value-Added Classification |
|
Billing error correction | $33,100 | |||
Cable signal testing | 79,800 | |||
Reinstalling service (installed incorrectly the first time) | 71,100 | |||
Repairing satellite equipment | 17,100 | |||
Repairing underground cable connections to the customer | 21,500 | |||
Replacing old technology cable with higher quality cable | 129,300 | |||
Replacing old technology signal switches with higher quality switches | 147,700 | |||
Responding to customer home repair requests | 39,600 | |||
Training employees | 30,800 | |||
Total activity cost | $570,000 |
b. Prepare a cost of quality report. Assume that sales are $2,850,000. If required, round percentages to one decimal place.
Three Rivers Inc. | |||
Cost of Quality Report | |||
Quality Cost Classification | Quality Cost | Percent of Total Quality Cost | Percent of Total Sales |
Prevention | $ | % | % |
Appraisal | % | % | |
Internal failure | % | % | |
External failure | % | % | |
Total | $ | % | % |
c. Prepare a value-added/non-value-added analysis.
Three Rivers Inc. | ||
Value-Added/Non-Value-Added Activity Analysis | ||
Category | Amount | Percent |
Value-added | $ | % |
Non-value-added | % | |
Total | $ | % |
d. What percentage of total costs of quality are considered to be value-added?
Quality Control Activities |
Activity Cost |
Quality Cost Classification |
Value-Added/ |
Non-Value-Added |
|||
Classification |
|||
Billing error correction |
$33,100 |
External failure |
Non value added |
Cable signal testing |
$79,800 |
Appraisal |
Value added |
Reinstalling service (installed incorrectly the first time) |
$71,100 |
External failure |
Non value added |
Repairing satellite equipment |
$17,100 |
Internal failure |
Non value added |
Repairing underground cable connections to the customer |
$21,500 |
External failure |
Non value added |
Replacing old technology cable with higher quality cable |
$129,300 |
Prevention |
Value added |
Replacing old technology signal switches with higher quality switches |
$147,700 |
Prevention |
Value added |
Responding to customer home repair requests |
$39,600 |
External failure |
Non value added |
Training employees |
$30,800 |
Prevention |
Value added |
Total activity cost |
$570,000 |
Quality Cost classification |
Quality cost |
% of total quality cost |
% of total sales |
Prevention |
$307,800 |
54.0% |
10.8% |
Appraisal |
$79,800 |
14.0% |
2.8% |
Internal failure |
$17,100 |
3.0% |
0.6% |
External failure |
$165,300 |
29.0% |
5.8% |
Total |
$570,000 |
100.0% |
20.0% |
Category |
Amount |
% |
Value added |
$387,600 |
68.0% |
Non Value added |
$182,400 |
32.0% |
Total |
$570,000 |
100.0% |