Questions
Q1: Milling machines at a big company are usually down because of setups for an average...

Q1:
Milling machines at a big company are usually down because of setups for an average of 15.8 percent of the time in three shifts. If machine downtime is costing the company 178.17 dollars per hour, how much does setup time cost for each machine on an annual basis? Assume five days per week and 52 weeks per year.
Cost = ____________

Q2:
A production system has a burden rate of 346 dollars per hour and a setup time of 4.3 hours. The system also has a lot size of 487 parts. If the system must move to a 73 part lot size, how much must the setup time be reduced to keep the setup cost per part constant?
New Setup Time = ____________ hours
Q3:
A local company has machine footprints that total 6,651 square feet and 6,165 square feet of value-adding assembly area. If the plant has 28,915 total square feet of product and inventory area, what is the manufacturing-space ratio? Express your answer with two decimal places.
Ratio = ____________ %
Based on your previous answer, is this a world-class facility?
__________


Question 4:

The raw material for a product has a cost of 13.4 dollars per unit. The burden rate for the equipment that is doing all the machining operations on the part is 369 dollars per hour, the required time to finish the part is 8.28 minutes per part, while the setup time for the equipment is 1.89 hours. If this part is produced using lot sizes of 79 units, what percentage of the part cost is due to setup time? If the system must move to a 36 part lot size, how much must the setup time be reduced to keep the setup cost per part constant?
% Due to Setup = ____________ %
New Setup Time = ____________ hours

Question 5:

A very important company has annual sales of 253 million and an average annual inventory valued at 5 million. With a cost of goods sold of 0.92 per sales dollar, what is the inventory turn value for the company? What average inventory turn value would produce a turn ratio of 213.
Inventory Turns = ____________
New Average Inventory = ____________

In: Mechanical Engineering

For H2O, determine the specific volume at the indicated state, in m3/kg. (a) T = 480°C,...

For H2O, determine the specific volume at the indicated state, in m3/kg.

(a) T = 480°C, p = 20 MPa.

(b) T = 160°C, p = 20 MPa.

(c) T = 40°C, p = 2 MPa.

In: Mechanical Engineering

Determine whether the following statements are correct (y) or not (n): and explain why.. ( )...

Determine whether the following statements are correct (y) or not (n): and explain why..

( ) A system have a higher second law efficiency than the first law efficiency during a process

( ) It is impossible that the energy of one isolated system increases

( ) Adding moisture is the ONLY way to obtain saturated air from unsaturated air

( ) A Piston Cylinder device contains air. During a reversible, isothermal process the entropy of the air will never decrease.

In: Mechanical Engineering

The file CO2.txt, found on Blackboard with this assignment, contains 50 numbers, which represent the concentration...

The file CO2.txt, found on Blackboard with this assignment, contains 50 numbers, which represent the concentration of atmospheric carbon dioxide (parts per million) recorded at Mauna Loa, HI. The data in the file are the CO2 values on May 15th of each year from 1961 through 2010, (with background level CO2 removed). Fit an exponential model. Use the model to predict the CO2 value for May 15, 2015. Print the result to the screen using fprintf. The actual value was 125.1ppm.

   41.5800
   42.0100
   43.2500
   43.2400
   43.1600
   45.0100
   46.0000
   46.5700
   48.3400
   49.0700
   49.9200
   51.0700
   53.4800
   54.0900
   54.9700
   55.8700
   57.7500
   59.0100
   60.4700
   62.4600
   63.9100
   65.1400
   66.7500
   68.4300
   69.9300
   71.2100
   72.8400
   75.2200
   76.6700
   78.1600
   80.3400
   80.6600
   81.2800
   82.6800
   84.7900
   86.4100
   87.8000
   90.3000
   92.0000
   92.8200
   95.0200
   96.5500
   99.3500
  101.6100
  103.2400
  105.9400
  107.4300
  109.4900
  111.1800
  114.2200

In: Mechanical Engineering

A gas mixture contains 5 kg of N2 and 10 kg of O2. Determine (a) the...

A gas mixture contains 5 kg of N2 and 10 kg of O2. Determine (a) the average molar mass and (b) gas constant. (c) What-if Scenario:What would the average molar mass be if the gas mixture contained 10 kg of N2 and 5 kg of O2?

a) ? kg/mol

b)? KJ/kgk

c) ? kg/mol

In: Mechanical Engineering

Identify and describe three automatic control systems in a modern automobile (besides criuse control)

Identify and describe three automatic control systems in a modern automobile (besides criuse control)

In: Mechanical Engineering

A Carnot heat engine has an ideal efficiency of 34% and produces 25 kW of output...

A Carnot heat engine has an ideal efficiency of 34% and produces 25 kW of output power. At what rate (MJ/h) must it discharge heat when operating at full power?

In: Mechanical Engineering

1a. What is thermodynamics system? b. Briefly explain (i) control mass system (ii) control volume system...

1a. What is thermodynamics system?

b. Briefly explain (i) control mass system

(ii) control volume system

c. Comment briefly on control mass system and control volume system at Steadey state

d.

In: Mechanical Engineering

The inner and outer surface temperatures of a glass window 5 mm thick are 15 and...

The inner and outer surface temperatures of a glass window 5 mm thick are 15 and 5°C. The thermal resist- ance of the glass window due to conduction is Rt,cond = 1.19 × 10−3 K/W. What is the rate of heat loss through a 1 m × 3 m window? What is the thermal conductivity of the glass?

In: Mechanical Engineering

Problem 1: For a city at 42 deg N latitude, 93 deg W longitude, determine the...

Problem 1: For a city at 42 deg N latitude, 93 deg W longitude, determine the Local Civil Time (CT) for the sunset on May 21 for central standard time.

In: Mechanical Engineering

Your company has been awarded a contract for 5-story addition on top of an existing 10-story...

Your company has been awarded a contract for 5-story addition on top of an existing 10-story hospital tower at a Cancer Center located in one of the most populated areas of Dallas, Texas. The existing hospital building is beyond 100% occupancy. The company was hired under a design-build contract to complete the $220 million project. Wind-load testing will be conducted. The wind-resisting system will be modified to redistribute loads on the mat foundation. High-strength concrete will be utilized for the addition's floors and columns (to reduce the load). The new mechanical level will be relocated from an upper floor to the floor just above the hospital's existing roof level. Glass fiber reinforced concrete cladding matching the original building's precast concrete façade (but at about one-quarter the weight) is specified in the design. The duration of the project is three-year.

Can you guys help me find the mechanical and electrical system hazards in this problem?!

And what would be the control strategies for them.

In: Mechanical Engineering

When compressed liquid properties are unavailable for a substance, it is acceptable to use the ____...

When compressed liquid properties are unavailable for a substance, it is acceptable to use the ____ values at the same temperature

Select one:

a. saturated liquid

b. saturated vapour

c. critical

d. triple line

In: Mechanical Engineering

Which model, exponential failure rate or Weibull failure rate is suitable to capture the wearout process...

Which model, exponential failure rate or Weibull failure rate is suitable to capture the wearout
process of a pump bearing? (justify). Using MS Excel and simulated data, estimate the
reliability a pump bearing for every month over 10 years of operations (upload the MS
Excel file on the D2L along with your answer sheet).

In: Mechanical Engineering

Select one major aspect of human physiology in the selected readings for this module that particularly...

Select one major aspect of human physiology in the selected readings for this module that particularly interests you. Analyze and evaluate it, then creatively apply it to aviation safety. Explain both how and why you believe it could negatively impact safety in some aspect of aviation operations that also particularly interests you, such as flight operations, maintenance operations, or air traffic control operations.

In: Mechanical Engineering

Consider the following boiler hazards: 1- High steam pressure in the boiler exceeding design limits 2-...

Consider the following boiler hazards:

1- High steam pressure in the boiler exceeding design limits

2- High steam temperature in the boiler

3- Low water level in the boiler

4- High water level in the boiler

5- High pressure of hot gases inside the furnace

6- Low pressure of hot gases inside the furnace

7- Flammable and toxic gases build up in flues

8- Explosive gas mixture in the furnace or flues

Consider each of the above hazards separately. For each of the hazards give the following details:

a) Suggest the suitable safety control function

b) Draw a simple block diagram of this control function using manual drawing tools or computer software (do not copy and paste the images, no freehand drawings)

c) Explain the working of the above control function in your own words

d) Explain how the above control function protects against the respective hazard

(Five marks for each hazard. Total marks for practical: 40)

In: Mechanical Engineering