In: Operations Management
M. P. VanOyen Manufacturing has gone out on bid for a regulator component. Expected demand is
700700
units per month. The item can be purchased from either Allen Manufacturing or Baker Manufacturing. Their price lists are shown in the table. Ordering cost is
$5555,
and annual holding cost per unit is
$66.
Allen Mfg. |
Baker Mfg. |
||
Quantity |
Unit Price |
Quantity |
Unit Price |
1-499 |
$16.00 |
1-399 |
$16.10 |
500-999 |
15.50 |
400-799 |
15.60 |
1000+ |
15.00 |
800+ |
15.10 |
a) What is the economic order quantity if price is not a consideration?
nothing
units
b) which supplier should be used?
c) what is the optimal order quantity?
d) total cost?
DEMAND = 700
ORDERING COST = 55
HOLDING COST = 6
EOQ = SQRT(2 * DEMAND * ORDERING COST / HOLDING COST) = SQRT(2 * 700 * 55 / 6) = 113
ANNUAL HOLDING COST = ADJUSTED EOQ / 2 * HOLDING COST PER UNIT
ANNUAL ORDERING COST = (ANNUAL DEMAND / ADJUSTED EOQ) * ORDERING COST
ANNUAL MATERIAL COST = ANNUAL DEMAND * OFFERED PRICE PER UNIT
TOTAL COST OF INVENTORY = ANNUAL(HOLDING + ORDERING + MATERIAL)
EOQ = SQRT(2 * 700 * 55 / 6) = 113
FOR ALLEN MFG
NO. |
LOWER LIMIT |
UPPER LIMIT |
PER UNIT PRICE |
HOLDING COST |
EOQ |
ADJUSTED QUANTITY |
ANNUAL HOLDING COST |
ANNUAL ORDER COST |
ANNUAL MATERIAL COST |
TOTAL COST OF INVENTORY |
1 |
0 |
499 |
16 |
6 |
113 |
113 |
113 / 2 = 339 |
700 / 113 * 55 = 340.71 |
700 * 16 = 11200 |
339 + 340.71 + 11200 = 11880 |
2 |
500 |
999 |
15.5 |
6 |
113 |
500 |
500 / 2 = 1500 |
700 / 500 * 55 = 77 |
700 * 15.5 = 10850 |
1500 + 77 + 10850 = 12427 |
3 |
1000 |
& more |
15 |
6 |
113 |
1000 |
1000 / 2 = 3000 |
700 / 1000 * 55 = 38.5 |
700 * 15 = 10500 |
3000 + 38.5 + 10500 = 13539 |
OPTIMAL ORDER QUANTITY = 113
ASSOCIATED COST = 11880
FOR BAKER MFG
NO. |
LOWER LIMIT |
UPPER LIMIT |
PER UNIT PRICE |
HOLDING COST |
EOQ |
ADJUSTED QUANTITY |
ANNUAL HOLDING COST |
ANNUAL ORDER COST |
ANNUAL MATERIAL COST |
TOTAL COST OF INVENTORY |
1 |
0 |
399 |
16.1 |
6 |
113 |
113 |
113 / 2 = 339 |
700 / 113 * 55 = 340.71 |
700 * 16.1 = 11270. |
339 + 340.71 + 11270 = 11950 |
2 |
400 |
799 |
15.6 |
6 |
113 |
400 |
400 / 2 = 1200 |
700 / 400 * 55 = 96.25 |
700 * 15.6 = 10920 |
1200 + 96.25 + 10920 = 12216 |
3 |
800 |
& more |
15.1 |
6 |
113 |
800 |
800 / 2 = 2400 |
700 / 800 * 55 = 48.13 |
700 * 15.1 = 10570 |
2400 + 48.13 + 10570 = 13018 |
OPTIMAL ORDER QUANTITY = 113
ASSOCIATED COST = 11950
2. ALLEN MFG IS THE BETTER CHOICE
3. ORDER QUANTITY = 113 UNITS
4. ANNUAL TOTAL COST = 11880