In: Operations Management
A small copy center uses 6 600-sheet boxes of copy paper a week.
Experience suggests that usage can be well approximated by a normal
distribution with a mean of 6 boxes per week and a standard
deviation of .60 boxes per week. 2 weeks are required to fill an
order for letterhead stationery. Ordering cost is $6, and annual
holding cost is 35 cents per box.
Use Table.
a. Determine the economic order quantity, assuming
a 52-week year. (Round your answer to the nearest whole
number.)
EOQ
boxes
b. If the copy center reorders when the supply on
hand is 13 boxes, compute the risk of a stockout. (Round
"z" value to 2 decimal places and final answer to 4 decimal
places.)
Risk
c. If a fixed interval of 7 weeks is used for
ordering instead of an ROP, how many boxes should be ordered if
there are currently 28 boxes on hand, and an acceptable stockout
risk for the order cycle is .0228? (Round "z" value to 2
decimal places and final answer to the nearest whole
number.)
Q0
Average weekly demand(d) = 6 boxes
Number of weeks per year = 52
Annual demand (D) = d × number of weeks per year = 6 × 52 = 312 boxes
Standard
deviation of weekly demand (d) = 0.60 boxes
Ordering cost (S) = $6
Holding cost (H) = 35 cents = $0.35
Lead time (L) = 2 weeks
a) Economic order quantity = √(2DS/H)
= √[(2 × 312 × 6)/0.35]
= √(3744/0.35)
= √10697.14285
= 103.43 or rounded to 103 boxes
b) reorder point = 13 boxes
Reorder
point = d × L + (Z × d × √L)
=> 13 = 6 × 2 + (Z × 0.60 × √2)
=> 13 = 12 + (Z × 0.60 × 1.41421)
=> 13 = 12 + (0.8485 × Z)
=> 0.8485 × Z = 13-12
=> 0.8485 × Z = 1
=> Z = 1/0.8485
=> Z = 1.18
The z value of 1.18 corresponds to a service level of 0.8800
so the risk of stockout = 1-service level = 1-0.8800 = 0.1200
c) order interval(T) = 7 weeks
on hand inventory (I) = 28 boxes
Risk of stockout = 0.0228. So service level = 1-0.0228 = 0.9772
At a service level of 0.9772 value of Z = 2.00
Order
quantity = d(T+L)] + [Z X d X √ (T+L)] - I
= [6(7+2)] + [2.00 X 0.60 X √ (7+2)] - 28
= (6X9) + (2.00 X 0.60 X √9) - 28
= 54 + (2.00 x 0.60 x 3 ) - 28
= 54 + 3.6 - 28
= 57.6-28
= 29.6 or rounded to 30 boxes