In: Operations Management
The president of Hill Enterprises, Terri Hill, projects the firm's aggregate demand requirements over the next 8 months as follows:
January |
1,400 |
May |
2,300 |
February |
1,700 |
June |
2,200 |
March |
1,800 |
July |
1,700 |
April |
1,800 |
August |
1,700 |
Her operations manager is considering a new plan, which begins in January with
200 units of inventory on hand. Stockout cost of lost sales is
$125 per unit. Inventory holding cost is
$20 per unit per month. Ignore any idle-time costs. The plan is called plan A.
Plan A: Vary the workforce level to execute a strategy that produces the quantity demanded in the prior month. The December demand and rate of production are both
1,600 units per month. The cost of hiring additional workers is $50 per unit. The cost of laying off workers is
$80 per unit. Evaluate this plan.
(Enter all responses as whole numbers.)
Note: Both hiring and layoff costs are incurred in the month of the change. For example, going from
1,600 in January to
1,400 in February incurs a cost of layoff for
200 units in February.
Period |
Month |
Demand |
Production |
Hire (Units) |
Layoff (Units) |
Ending Inventory |
Stockouts (Units) |
0 |
December |
1,600 |
1,600 |
200 |
|||
1 |
January |
1,400 |
1,600 |
||||
2 |
February |
1,700 |
1,400 |
||||
3 |
March |
1,800 |
1,700 |
||||
4 |
April |
1,800 |
1,800 |
||||
5 |
May |
2,300 |
1,800 |
||||
6 |
June |
2,200 |
2,300 |
||||
7 |
July |
1,700 |
2,200 |
||||
8 |
August |
1,700 |
1,700 |
Plan A:
Calculations:
Total cost = 900*$50 + 800*$80 + 1800*$20 + 500*$125 = $207,500