In: Operations Management
Which of the follwoing for a-j is true? The following information is available for an MRP problem. The BOM file shows that Product A is made of one unit of Part B, two units of Part C, and three units of Part D. Part C is made of two units of Part E and three units of Part F. Checking the correct statements results in earning credits, while checking incorrect statements results in losing a half of a correct statement.
Item |
Quantity (in millions) |
Lead Time (periods) |
A |
4 |
1 |
B |
5 |
5 |
C |
2 |
2 |
D |
3 |
4 |
E |
4 |
3 |
F |
20 |
2 |
The Master Production Schedule requirements for the finished product are as follows (in millions):
Period |
p1 |
p2 |
p3 |
p4 |
p5 |
p6 |
p7 |
p8 |
p9 |
p10 |
|
A |
0 |
0 |
0 |
0 |
0 |
1 |
4 |
8 |
4 |
6 |
a. |
net requirement for B in period 8 is 6. |
|
b. |
planned order releases for F in period 2 is 0. |
|
c. |
on hand inventory for F in period 4 is 0. |
|
d. |
net requirement for E in period 5 is 28. |
|
e. |
gross requirement for B in period 7 is not 11. |
|
f. |
net requirement for F in period 7 is not 24. |
|
g. |
planned order release for D in period 3 is not 12. |
|
h. |
the BOM structure has 2 levels. |
|
i. |
on hand inventory for C in period 5 is 2. |
|
j. |
gross requirement for E in period 6 is 24. |
Answer:
a) False, net requirement of B in period 8 is 4.
b) True, planned order releases for F in period 2 is 0.
c) False, on hand inventory for F in period 4 is not 0.
(On hand inventory for F in period 4 = 20)
d) True, net requirement of E in period 5 is 28.
e) True, gross requirement of B in period 7 is not 11.
(Gross requirement of B in period 7 = 8)
f) True, net requirement for F in period 7 is not 24
g) True, planned order releases for D in period 3 is not 12.
h) False, the BOM structure does not have 2 levels.
(The BOM structure has 3 levels.
Level 1= A, Level 2 = B, C, and D, Level 3 = E and F)
i) True, on hand inventory for c in period % is 2.
j) False, gross requirement for E in period 6 is not 24.
(Gross requirement for E in period 6 = 16)
Item A
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
Gross req. |
0 |
0 |
0 |
0 |
0 |
1 |
4 |
8 |
4 |
6 |
On hand |
4 |
4 |
4 |
4 |
4 |
3 |
||||
Net req. |
1 |
8 |
4 |
6 |
||||||
Planned order release |
1 |
8 |
4 |
6 |
Item B
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
Gross req. |
1 |
8 |
4 |
6 |
||||||
On hand |
5 |
5 |
5 |
5 |
5 |
4 |
||||
Net req. |
4 |
4 |
6 |
|||||||
Planned order release |
4 |
4 |
6 |
Item C
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
Gross req. |
2 |
16 |
8 |
12 |
||||||
On hand |
2 |
2 |
2 |
2 |
2 |
|||||
Net req. |
16 |
8 |
12 |
|||||||
Planned order release |
16 |
8 |
12 |
Item D
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
Gross req. |
3 |
24 |
12 |
18 |
||||||
On hand |
3 |
3 |
3 |
3 |
3 |
|||||
Net req. |
24 |
12 |
18 |
|||||||
Planned order release |
24 |
12 |
18 |
Item E
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
Gross req. |
32 |
16 |
24 |
|||||||
On hand |
4 |
4 |
4 |
4 |
4 |
|||||
Net req. |
28 |
16 |
24 |
|||||||
Planned order release |
28 |
16 |
24 |
Item F
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
Gross req. |
12 |
48 |
24 |
36 |
||||||
On hand |
20 |
20 |
20 |
20 |
8 |
|||||
Net req. |
40 |
24 |
36 |
|||||||
Planned order release |
40 |
24 |
36 |