In: Operations Management
Clapper Electronics produces two models of telephone answering devices, model 102 and model H23. Production process consists of two stages, manufacturing and inspection. Manufacturing standard times are 2 hours per unit for model 102 and 1 hour per unit for model H23. Inspection standard times are 1 hour per unit for model 102 and 3 hours per unit for model H23. During next production period, a total of 400 hours are available at manufacturing department and 300 hours are available at inspection department. Each unit of model 102 represent a profit of $9.00 per unit. Each unit of model H23 represent a profit of $7.00 per unit. Management wants to determine the quantity of each product to be produced in order to maximize profit and what will be the amount of that profit.
For the above situation: a) Present the complete Linear Programming Formulation of the problem. b) Solve problem using the Simplex Method in tableau form. All tableaus and calculations must be shown. c) Provide clear answer to management request
Let x1 is the number of model 102 to be produced
x2 is the number of model H32 to be produced
Objective function:
Maximize Z= 9x1+7x2
Constraints:
Manufacturing hour constraint: 2x1+1x2<=400
Inspection Hour constraint: 1x1+3x2<=300
x1,x2>=0 (non negativity constraint)
b) Simplex
Solution:
Problem is
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subject to | ||||||||||||||||
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and x1,x2≥0; |
The problem is converted to canonical form by adding slack, surplus
and artificial variables as appropiate
1. As the constraint-1 is of type '≤' we should add slack variable
S1
2. As the constraint-2 is of type '≤' we should add slack variable
S2
After introducing slack variables
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subject to | ||||||||||||||||||||||||||||
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and x1,x2,S1,S2≥0 |
Iteration-1 | Cj | 9 | 7 | 0 | 0 | ||
B | CB | XB | x1 | x2 | S1 | S2 | MinRatio XBx1 |
S1 | 0 | 400 | (2) | 1 | 1 | 0 | 4002=200→ |
S2 | 0 | 300 | 1 | 3 | 0 | 1 | 3001=300 |
Z=0 | Zj | 0 | 0 | 0 | 0 | ||
Zj-Cj | -9↑ | -7 | 0 | 0 |
Negative
minimum Zj-Cj
is
-9 and its column index
is 1. So,
the entering variable is
x1.
Minimum
ratio is 200
and its row
index is 1. So,
the leaving basis variable is
S1.
∴ The pivot element is 2.
Entering
=x1, Departing
=S1, Key Element
=2
R1(old) = | 400 | 2 | 1 | 1 | 0 |
R1(new)=R1(old)÷2 | 200 | 1 | 0.5 | 0.5 | 0 |
R2(new)=R2(old) - R1(new)
R2(old) = | 300 | 1 | 3 | 0 | 1 |
R1(new) = | 200 | 1 | 0.5 | 0.5 | 0 |
R2(new)=R2(old) - R1(new) | 100 | 0 | 2.5 | -0.5 | 1 |
Iteration-2 | Cj | 9 | 7 | 0 | 0 | ||
B | CB | XB | x1 | x2 | S1 | S2 | MinRatio XBx2 |
x1 | 9 | 200 | 1 | 0.5 | 0.5 | 0 | 2000.5=400 |
S2 | 0 | 100 | 0 | (2.5) | -0.5 | 1 | 1002.5=40→ |
Z=1800 | Zj | 9 | 4.5 | 4.5 | 0 | ||
Zj-Cj | 0 | -2.5↑ | 4.5 | 0 |
Negative
minimum Zj-Cj
is
-2.5 and its column index
is 2. So,
the entering variable is
x2.
Minimum
ratio is 40 and its row index
is 2. So,
the leaving basis variable is
S2.
∴ The pivot element is 2.5.
Entering =x2, Departing =S2, Key Element =2.5
R2(new)=R2(old)÷2.5
R2(old) = | 100 | 0 | 2.5 | -0.5 | 1 |
R2(new)=R2(old)÷2.5 | 40 | 0 | 1 | -0.2 | 0.4 |
R1(new)=R1(old) - 0.5R2(new)
R1(old) = | 200 | 1 | 0.5 | 0.5 | 0 |
R2(new) = | 40 | 0 | 1 | -0.2 | 0.4 |
0.5×R2(new) = | 20 | 0 | 0.5 | -0.1 | 0.2 |
R1(new)=R1(old) - 0.5R2(new) | 180 | 1 | 0 | 0.6 | -0.2 |
Iteration-3 | Cj | 9 | 7 | 0 | 0 | ||
B | CB | XB | x1 | x2 | S1 | S2 | MinRatio |
x1 | 9 | 180 | 1 | 0 | 0.6 | -0.2 | |
x2 | 7 | 40 | 0 | 1 | -0.2 | 0.4 | |
Z=1900 | Zj | 9 | 7 | 4 | 1 | ||
Zj-Cj | 0 | 0 | 4 | 1 |
Since all Zj-Cj≥0
Hence, optimal solution is arrived with value of variables as
:
x1=180,x2=40
Max Z=1900
c) Produce Model 102 180 units and produce H32 40 units which meet the constraints and gives the highest profit of 1900.
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